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« Online Learning Shows Upward Trend in Down Market | Main | Industries Look to Innovations in Process Equipment to Save Costs, Improve Quality and Stay Competitive »


Failure of Tank Overfill High Level System

July 21, 2009

Posted by Joe Lewis at July 21, 2009 06:01 PM

What happens when your high level indicator fails without warning?  Everyone knows the answer and we have talked about it before.  The unknown failure of a high level sensor that is used for overfill protection can result in an overfilled condition that means lost material, clean-up, damage to equipment and even catastrophic events.  People can and have died.  This is preventable!

Recent conclusions from the review boards looking at the cause of the explosion at an oil depot in Buncefield England and the explosion a couple of years back at the BP facility in Texas City have cited level detection system failure and the need to utilize equipment meeting IEC 61511 requirements as part of a Safety Instrumented System is necessary.  Read the full story here.

Level detection devices meeting SIL2 are commonly available for liquid level applications.  However, not for powders and bulk solids.  While loss of life may not be as high a risk with powders and solids, it remains a costly occurence to overfill a silo, even with plastic pellets.


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