Vol. 7 - No. 289  
August 1, 2005  
ISSN: 1526-9051  
Copyright 1999-2005  

 In the News
  This issue

HIM : Malvern Insitec used to Optimize Silica Sand Milling

Malvern, UK -- Product consistency and mill control at HIM, specialists in processing hard minerals to fine powders, have been transformed following the installation of a Malvern Insitec on-line particle size analyzer and a Hosokawa Micron classifier.

At HIM’s ball mill facility in Derbyshire, UK, the continuous stream of particle size data produced by the Insitec is used to automatically control classifier speed, with operators simply inputting the established set points for the required grade of silica powder. Product consistency is now exemplary and customer satisfaction and confidence has dramatically increased. The effectiveness of process control has been significantly enhanced and the manpower required to run the unit substantially reduced.

As a result of the improvements in product quality, bulk transfer of the silica powder to the customer is now acceptable; before the changes the product was shipped in paper sacks on pallets. In addition, HIM’s ability to consistently produce a more closely specified product has allowed its customer to access new markets. When off-line sieve analysis was used, the product was specified only in terms of a certain fraction greater than 53 microns, but other parameters are measured continuously, and controlled.

“We now operate 24/7,” says managing director Kelvin Rhodes. “Our throughput has increased by around 60% and we require significantly less manual input in terms of analytical effort. The Insitec system has been highly reliable and maintenance requirements are low, despite operating in a vibrating and harsh environment.“

The Insitec is an industrially robust solution for on-line particle size measurement, based on laser diffraction technology. Continuous operation of the Insitec at HIM has been characterized by high reliability and minimal maintenance requirements. The data produced have afforded plant management greater process insight, facilitated plant optimization, particularly during commissioning, and provided HIM with a platform for further process development.

For more information visit: http://www.malps.com/Malvern

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Kason : Fluid Bed Dryer-Screener System

MILLBURN, NJ -- A new Circular Vibratory Fluid Bed Dryer-Screener System from Kason Corporation reduces moisture content of bulk materials, removes agglomerates and dust, and discharges on-size material into bulk bags. The pre-packaged system consists of a 48-inch (1220 mm) diameter circular fluid bed processor, heater, blower and 48-inch (1220 mm) diameter vibratory screener.

The circular fluid bed dryer is reportedly half the size and weight of a rectangular fluid bed dryer of equivalent capacity, and allows all primary system components to be consolidated on a shippable frame.

According to the company, inherent strength of the circular processor eliminates the need for heavy-gauge walls and cross braces otherwise required to withstand continuous vibration, allowing vibratory motors to be downsized. The circular unit also requires only one air inlet and outlet and has fewer weld seams, reducing overall size and construction cost, especially when finished to 3A, FDA, and BISSC sanitary standards.

Cleaning time is reportedly cut by more than 50 percent due to the reduction in interior seams, and accessibility afforded by a quick-disconnect housing.

Material fed into the top inlet of the dryer descends into the fluid bed chamber where it vibrates on a circular screen within a rising column of heated air ducted into the bottom of the chamber from the upstream heater/blower. The continuous airflow, and vibration induced by two vibratory motors and spring suspension, separate and fluidize individual particles, maximizing surface area and drying efficiency. The vibratory action also causes material to travel from the center of the screen to a discharge spout at the screen's periphery in controlled spiral pathways on a first-in-first-out basis, ultimately discharging dried material into the top-center inlet of the circular vibratory screener.

The circular fluid bed processor is available in diameters from 18 to 84-inch (460mm to 2135mm), and the circular vibratory screener from 18 to 100-inch (460mm to 2540mm), for low-capacity laboratory and pilot plant testing to high-volume drying and/or screening on a batch or continuous basis.

For more information contact:
Kason Corporation
67-71 East Willow St.
Millburn, New Jersey 07041
Telephone: 973-467-8140
Fax: 973-258-9533
Web site: http://www.kason.com/

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Tapco : Xtreme Duty Elevator Buckets

ST. LOUIS, MO -- Tapco Inc. introduces a full line of Xtreme Duty elevator buckets, designed for the most extreme throughput elevators. They offer even more wear and impact strength than others on the market. CC-XD fills and discharges exactly the same as the CC-HD style. With 35% more polyethylene in the entire bucket, the CC-XD will become the standard of the industry.

Tapco Inc. was conceived in the early 1970's. Tapco stocks the largest inventory of elevator buckets and bolts in the world, some 500,000 buckets and 11 million bolts. We also have the largest inventory of abrasion resistant sheeting, drag flights and hanger bearings in North America. We have the products that you need, when you need them, and at a competitive price.

For more information contact:
Ted Beaty
Tapco Inc.
225 Rock Industrial Park Dr.
St. Louis, MO 63044
Telephone: 314-739-9191 or 800-288-2726
Email: tedb@tapcoinc.com
Web site: http://www.tapcoinc.com/

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Knauf Engineering : Orders High Capacity Packaging Line

Beckum, Germany -- The Knauf Engineering company placed the order for a Beumer high capacity palletizer Beumer PaletPac and a stretch film packaging machine Beumer Stretch Hood S which shall be installed in the Rottleberode works of the company Knauf Deutsche Gipswerke KG.

The task demands to ensure a gentle palletizing of the bags and furthermore to achieve a proper stacking pattern at high capacity. Some of the products to be palletized cannot be turned as others without any difficulties at the torsion bar.

First the bags are transported to the palletizer Beumer PaletPac via a short feeding section with a bag flattener, which presses surplus air out of the bags. The Beumer PaletPac achieves the demanded capacity of 2.400 bags/hour at 5-bonded pattern, 2.600 bags/hour at 10-bonded pattern. When realizing the system configuration the customer's requirements have been considered int the system's equipment.

The bag flow is separated by a guide plate bag distributor. Two clamp turning devices being installed side by side as well as double spacing and layer configuration and stacking pattern. The installed double slide gate is frequency-controlled and ensures an operation treating the bags especially gently as well as high efficiently due to the soft start-up.

Then the pallet stacks are transported via a full pallet transport system to the stretch film packaging machine Beumer Stretch Hood S and are packaged at the demanded capacity of 75 pallets/hour.

For more information contact
Beumer Maschinenfabrik GmbH & Co. KG
Oelder Str. 40
59269 Beckum
Germany
Telephone: 49 2521 24-0
Fax: 49 2521 24-280
Email: Beumer@Beumer.com 
Web site: http://www.Beumer.com

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Other News : More Headlines from our News Center
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Outokumpu to Deliver Roasting Plant to Zambia
Outokumpu Technology has been awarded a contract by Mopani Copper Mines Plc for a new copper and cobalt roasting plant to be built in Kitwe, Zambia.

WBF is Looking for Paper Presenters for Conference
WBF is looking for innovative, forward-thinking industry representatives to present original papers at its 2006 North American Conference in Atlanta.

Low-Profile Skirting Fits in Tight Spaces
Martin® Boco™ self-adjusting skirting, a low-profile system that automatically maintains sealing pressure on conveyor skirtboard to prevent material spillage.

More headline news...

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From the Powder and Bulk Weblog
An industrial blog for the bulk materials handling professional, offering the latest developments, technology and opinions of our readers.  The "process engineer's treehouse".
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Cans Cleverly Cloned - AIP Meeting
"When experts from packaging suppliers come to the same venue, you should expect quite disparate views."
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Embracing New Technology Is Good Business...
"In spite of talk about the need to change and to keep up with competition, most industry leaders don't like change."
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Salina Vortex Breaks Ground On New Facility
The new building will double the size of the current building.  The facility will allow Salina Vortex to increase...

...enter Powder and Bulk Weblog

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Help Forum : Hot Messages from the Help Forum

People post their requests for help and offer their suggestions to others in our open forum.

 

Ms. Henry needs help with vacuum sealing bags:

Hi everyone, I'm looking for a vacuum/heat sealing system for 30" - 36" wide PE or co-extruded bags (holding approximate. 50 lbs of powder) placed inside cardboard boxes in a manual, batch environment.

We don't have a lot of room and the bags would be sealed manually. We'd love the flexibility of purging the system with nitrogen, too, if possible.

Any ideas out there? Our powders can be very dusty, so that is a limitation, also.  (to post reply, click here)

Thanks for any ideas,
Melinda Henry
Wild Flavors
mhenry@wildflavors.com

 

Mr. Majors wants to feed sodium silicate powder:

I am a complete novice when it comes to bulk powder handling and I need some assistance in sourcing some equipment.  I have a process in which I need to apply sodium silicate powder to a 44" wide x 97" long panel at a rate of about 30 ounces per panel.

Can someone please tell me where I can find a dispenser that can do this?
(to post reply, click here)

Thanks,
Ken Majors
FyreWerks, Inc.
ken@fyrewerks.com

 

Click here to share your expertise with others in our Help Forum.

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From the Job Fair

Eastern Regional Sales Manager - Prater Industries

Since 1925, Prater-Sterling Inc. has been known in the powder and bulk solids industry as the premier provider of material processing equipment. We are a manufacturer of components and systems that enable our customers to grind, sift, and meter products in a wide variety of food, chemical, and mineral applications throughout the world.

We have an immediate opening for a Eastern Regional Sales Manager to be based out of our home office located in Chicago's western suburbs. This person will work with manufacturers representatives to generate new business to both current and new customers in our North American market. Responsibilities will also include the development of key accounts and coordination with the Prater-Sterling Inc. project team. This position requires 35-40% travel.

Qualifications/Requirements:
·Minimum 5+ years of systems sales experience; either direct or as an RSM
·Knowledge of the Powder/Bulk Solids and or Pneumatic Conveying Market
·Proven track record of exceeding aggressive sales quotas
·Successful track record penetrating new accounts and markets
·Strong strategic selling skills
·Goal oriented, high energy with strong values
·Strong communication skills
·Strong prospecting and negotiations skills
·Outstanding communication and interpersonal skills
·Frequent travel within assigned territory
·Bachelors degree required

We offer a competitive salary and benefits plan, which includes vacation, 401K, medical and dental insurance. Please forward your resume with salary history/ requirements to jturnbull@praterindustries.com

Phone inquiries will not be accepted.

 

The Job Fair is a free service of Powder and Bulk Dot Com.  You can post job opening for managers, engineers, sales, reps or other talented people you need. ...Or one can post their resume for companies who are looking to add talented people to their staff.

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About Us : Powder and Bulk Dot Com Newsletter

© 1999-2005 Powder and Bulk Dot Com
Home page:  http://www.powderandbulk.com/

Joseph Taylor, Editor
Powder and Bulk Dot Com Newsletter
3948 South Third Street, No. 121
Jacksonville Beach, FL 32250

Phone: 904-280-4656
Fax: 904-273-1399

Email:  jtaylor@powderandbulk.com

Powder and Bulk Dot Com's Newsletter is a 100% opt-in e-mail list of information for the materials handling professional.  Do you have company news, a new product, new service or other information you would like to share with our subscribers?  Please submit articles via e-mail, only to: news@powderandbulk.com

:: HIM : Malvern Insitec used to Optimize
   Silica Sand Milling

:: Kason : Fluid Bed Dryer-Screener
   System

:: Tapco : Xtreme Duty Elevator Buckets
:: Knauf Engineering : Orders High
   Capacity Packaging Line

:: Other News : Breaking Headlines from
   our News Center
:: From the Powder and Bulk Weblog
:: Help Forum
:: The Job Fair
:: Top Picks at Amazon.com
:: Find more books and journals
:: Ask Joe Column!
:: Featured Case History
:: 78,000+ visitors in July !
:: Call For Photographs!
:: Subscribe, Unsubscribe
:: Past Issues
:: About Us
 From the editor
Hi Everyone,

With over 5,600+ subscribers, our goal is to provide information to improve your business by using the resources available on the Internet.

Happy New Year,
Joe Taylor, Editor
jtaylor@powderandbulk.com

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 From the Reading Room
Click here "...topic is covered in depth, with emphasis placed on the latest techniques..."

Pneumatic Conveying of Solids:  A Theoretical and Practical Approach
by G. E. Klinzing, et al.
Hardcover: 599 pages, 1997

.

Click here "...an essential reference for all concerned with current problems and developments in silo technology."

Silos:  Fundamental of
Theory, Behavior & Design
by C. J. Brown, J. Nielsen (Editors), Hardcover, 864 pages, February 1998

.

Click here "...how to avoid full-scale disasters that can occur with the scale-up of mixing and contacting problems"

Scaleup and Design of Industrial Mixing Processes
by Gary Benjamin Tatterson
Hardcover, 392 pages, April 2003

.

 Find more book and journals
 This months Ask Joe! article

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What is an Iris Valve?
Guest article by Kevin Peterson of Salina Vortex

Past Ask Joe! Archived Articles

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Guest Articles!

Do you have an area of expertise in bulk materials, have you solved a difficult materials problem? Share your knowledge with others and promote yourself by contributing an article to the Ask Joe! Column.

For more information, please contact Joe Marinelli.

 Featured Case History

Malvern's Zetasizer Nano Used to Optimize Skin Care Formulation

Researchers at Particle Sciences, Inc., a company that develops and markets ingredients for personal care formulations, are using the Malvern Zetasizer Nano particle characterization system to investigate formulations of their recently developed, encapsulated form of retinol (Vitamin A). Retinol has been shown to have beneficial...(more)

 

More case histories...

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This week's homepage photo is of Cleveland Cascade® Chute installed at the Lafarge Davenport, Iowa facility. This PEBCO Chute features lightweight fiberglass cones with abrasion resistant steel liners, a heavy duty shroud and a special dust enclosure attached to the bottom.

Photo courtesy of Mr. Ed Barker of PEBCOPebco.

 

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