Vol. 10 - No. 420  
December 15, 2008  
ISSN: 1526-9051  
Copyright 1999-2006  

 In the News
  This issue

ThyssenKrupp Continuous Barge Unloader

Essen, Germany -- In October 2007 ThyssenKrupp Foerdertechnik, Business Unit Materials Handling, Germany received a contract for design, construction and delivery of a continuous barge unloader (CBU). The order was placed by PLOR on behalf of PT Indominco Mandiri (now PT Indo Tambangraya Megah) Alliance, a member of the Banpu (Thailand) group of companies for the Bontang Coal Terminal Expansion.

The CBU will be designed for a nominal maximum unloading rate of 4100 t/h of coal from barges ranging from 7,000 to 10,000 tons. The CBU will be of heavy duty design and construction to operate for a continuous period of 18 hours per day and an annual period of 330 days. The CBU has to unload approx. 12 Million tons of coal per year and has to be designed for a service life of 20 years.

The machine consists of a rigid supporting frame construction on wheels, which is able to travel along the length of the barge. Reclaiming is done by a double strand bucket elevator, hinged onto a traversing bridge. While reclaiming in the longitudinal direction of the barge, the bucket elevators can traverse from the one side of the barge’s hold to the other. From the bucket elevators the coal is transferred to the portal belt conveyor, which in turn feeds it to the pier conveyor.

Control of the traversing bridge is done from the operator’s cabin or from the pier by remote control. Digging depth, speed of the reclaimer and /or traversing is controlled automatically to achieve the required capacity. The reclaimer has a semi-automatic mode to enable manual positioning and/or operating of the reclaimer.

ThyssenKrupp Foerdertechnik’s previous references for continuous barge unloaders and their excellent track record were deciding factors in the contract being awarded to TKF. This continuous barge unloader is another first for TKF in Indonesia, although TKF has already supplied more than 50 continuous ship unloaders, working on the same unloading principle of continuous bucket elevator worldwide.

Web site: http://www.thyssenkrupp-foerdertechnik.com/

i

i

This newsletter is sponsored by:

i

i

Malvern & Rutgers collaborate on CCR Lab

Malvern, UK -- A new particle characterization and rheology laboratory is being installed at the Center for Ceramic Research (CCR) at Rutgers (State University of New Jersey), as part of a collaborative project between the university and Malvern Instruments.

Malvern is providing a suite of state-of-the-art instrumentation that will be used by researchers from the CCR, other university departments and partnership universities (Penn State and New Mexico) to continue the exploration of the links between rheology and particle characteristics. The new facility will be managed by Professor Richard Haber, director of the CCR.

“Properties such as particle size, size distribution and zeta potential often directly influence rheological behavior,” said Professor Haber. “Malvern recognizes this and, uniquely, has in-house expertise and instrumentation in both fields. They are an excellent partner for our work. We look forward to using these new tools to push forward understanding in this industrially important area.”

The 500 square foot laboratory will contain rotational and capillary rheometers - the Gemini and RH 2000 respectively. These will be complemented by a Zetasizer Nano S for nanoparticle characterization, and a Mastersizer 2000 for laser diffraction-based particle size measurement in the range 0.02–2000 microns. All of these state-of-the art instruments are manufactured by Malvern Instruments.

“Both rheology and particle characterization are core to Malvern’s materials characterization business, so we are delighted to be collaborating with Professor Haber and the CCR,” said Fred Mazzeo, Americas Product Manager – Rheometry, Malvern Instruments. “We know that the world-class researchers at Rutgers will make great use of our systems and we look forward to seeing the results. There is enormous interest in exploring the links between particle properties and rheology, and the outcome of this research will have widespread application.”

Malvern Instruments provides a range of complementary materials characterization tools that deliver inter-related measurements reflecting the complexities of particulates and disperse systems, nanomaterials and macromolecules.

For Materials Science & Engineering at Rutgers visit:
http://ceramicmaterials.rutgers.edu/

Source: http://www.malvern.com/Malvern

i

i

Gemco launches Valve Rebuild/Recycle Program

Middlesex NJ -- Gemco Valve Company, the leader in design and manufacture of solid process valves for the powder bulk solids industries, announces a program to rebuild or recycle used valves.

Jim Lenihan, General Manager of Gemco Valve says, "This is a great way for maintenance and plant managers to control their budgets, improve production performance and help the environment."

Companies can send their valves to Gemco for evaluation. Following an inspection the options are discussed with the customer.

Typical options include:
-Replacing soft parts – gaskets, O-rings, seats etc.
-Replacing damaged parts – shafts, bearings, fasteners etc.
-Rebuilding and machining the shut-off disc sealing radius.
-Repairing or replacing actuation package.
-Upgrading key components for better performance and longer life.

The rebuilt valves are fully tested and carry Gemco’s standard warranty.

Unusable components are recycled in an environmentally responsible manner and typically the scrap value covers any cost involved with the recycling.

For more information contact:
Gemco Valve
Telephone: 800-654-3626 or +1-732-752-7900
Web site: http://www.gemcovalve.com/Gemco

i

i

Happy Holidays!

 

i

i

Other News : More Headlines from our News Center
I
Cooling heated Active Carbon to 60°C
Cooling screw allows active carbon to be cooled down from 850 °C to 60 °C while avoiding oxygen to come near the product.

Sieve Standards can expose Inferior Mesh
A recent study by Whitehouse Scientific exposed an imported sieve mesh as falling far short of its claimed performance.

Auto Dryer for Fresh-Cut Produce
Unlike traditional batch dryers, the Auto Dryer achieves fully automated, uninterrupted drum loading and unloading.

More headline news...

i

i

Powder and Bulk Weblog                     Don Dunnington, Moderator

An industrial blog for the bulk materials handling professional, offering the latest developments, technology and opinions of our readers.  The "process engineer's treehouse".
I
The next best thing ..... Precise Bulk Materials Inventory Measurement
"It is said that sliced bread was first invented in 1927. It was a major time saver for people, I mean it is difficult to do that yourself... isn't it?..."
I
How a Good Preventive Maintenance Plan Keeps
Your Hammermill Off My Catastrophic Maintenance Schedule
"Long-term, economic operation of your hammermill, wood hog or wood chip rechipper starts with good preventive maintenance..."
I
Change the Climate - Change the Planet
"Many examples of destruction of natural and man made resources directly attributable to climate change were provided by Mr. Kanaar..."

...enter Powder and Bulk Weblog

i

i

 Featured Videos of the Week

Share your videos with everyone.  We have over 400+ industry-related videos that have been watched over 200,000+ times.  You can watch, upload and share industry videos on our Video Center, free!  Its a great way to promote your company, product or service.

Upload Your Videos Free!

ACS Valves Quick Clean Feeder

Pneumatic Conveyor for Plastic Pellets - EXAIR Corp

Active Freeze Drying Webinar

Click here to enter the Video Center

i

i

Help Forum : Hot Messages from the Help Forum

People post their requests for help and offer their suggestions to others in our open forum.

Paul wants to know if a butterfly valve will do the job:

I have given up looking for an iris valve or a pinch valve that can with stand our sanitization temperature of 170C. I am thinking of going with a Kemutec Mucon SS Butterfly Valve (150mm).

I have been told the response time to fully open from a shut position is under 0.2 seconds. Preliminary tests have been done on how free flowing the powder is. Accuracy is paramount of importance. Needs to be with in 100g +/-.

I'm not sure this will work because its predicting when the weight should be 25kg through the speed of the valve closing and the rate of flow, I want to get away from predicting and get a real figure.  (to post reply, click here)

Very Truly Yours,
"PowderPaul"
foeyp@yahoo.co.uk

 

Mr. Widjaja needs help with an air cyclone:

I have cyclone for powder separator with the following size:

-Body diameter : 380 mm
-Body height : 570 mm
-Cone height : 950 mm
-Cone outlet dia: 140 mm
-Inlet diameter : 190 mm
-Outlet diameter : 190 mm

Air system is 600 m3/hr velocity of 30m/s (centrifugal blower), Pstatic 3200 Pa, 2900 rpm, 2.2 kW.

The problem is the size of particles is mesh 60 and the capacity only 1kg/hr. If we need mesh 80 and 10kg/hr, what is your advice?
  (to post reply, click here)

S. Widjaja
sutjiptooey@yahoo.com

 

Click here to share your expertise with others in our Help Forum.

i

i

From the Job Fair

Seeking Bulk Equipment Engineering Manager

A port development project in Saudi Arabia is seeking a Bulk Equipment Engineering Manager with 5-10 years' experience preferably in these areas:

1. Develop high level conceptual overall system design, write technical specifications, procure and commission bulk handling equipment such as open & enclosed types of conveyor belt systems, feeders, transfer stations, bulk handling quay side cranes, silo faculties, storage yard bulk stackers/retrievers, loading/unloading arms for liquid bulk for liquid jetties & single buoy mooring.
2. Maintenance of bulk handing systems & equipment in a port industry.
3. Experience in handling alumina, calcined petroleum coke, liquid pitch, heavy fuel oil, crude oil, liquid bulk petrochemicals, iron ore will be advantageous.

Key requirements:

1. Minimum, Graduate degree in Engineering.
2. Fluent in speaking & writing English.  Knowledge of Arabic is advantageous but not necessary.
3. Willing to working in Jeddah or Jizan in Saudi Arabia.

Interested candidates please email your CV to clifford@mmc.com.my

Website: www.jazanecity.com 

 

The Job Fair is a free service of Powder and Bulk Dot Com.  You can post job opening for managers, engineers, sales, reps or other talented people you need. ...Or one can post their resume for companies who are looking to add talented people to their staff.

Do you have a position you need to fill?  Visit the Job Fair.

i

i

About Us : Powder and Bulk Dot Com Newsletter

© 1998-2008 Powder and Bulk Dot Com
Home page:  http://www.powderandbulk.com/

Joseph Taylor, Editor
Powder and Bulk Dot Com Newsletter
3948 South Third Street, No. 121
Jacksonville Beach, FL 32250

Phone: 904-280-4656
Fax: 904-273-1399

Email:  jtaylor@powderandbulk.com

Powder and Bulk Dot Com's Newsletter is a 100% opt-in e-mail list of information for the materials handling professional.  Do you have company news, a new product, new service or other information you would like to share with our subscribers?  Please submit articles via e-mail, only to: news@powderandbulk.com

:: ThyssenKrupp Continuous
   Barge Unloader

:: Malvern & Rutgers collaborate on
   CCR Lab

:: Gemco launches Valve
   Rebuild/Recycle Program

:: Happy Holidays!
:: From the Powder and Bulk Weblog
:: Video Center Features
:: Help Forum
:: The Job Fair
:: Top Picks at Amazon.com
:: Find more books and journals
:: Ask Joe Column!
:: Featured Case History
:: Advertising
:: Call For Photographs!
:: Subscribe, Unsubscribe
:: Past Issues
:: About Us
 From the editor
Hi Everyone,

This is our last issue for the year.  We would like thank you for being a member of our site and wish you and your family the happiest holidays.  Merry Christmas and Happy New Year!

With over 6,000+ subscribers, our goal is to provide information to improve your business by using the resources available on the Internet.

Very Truly Yours,
Joe Taylor, Editor
jtaylor@powderandbulk.com

 On the web
 Tell a friend

Send a copy of this newsletter
to your friends and associates!

Your
Email:

Friend's
Email:

 
 From the Reading Room
"Discusses mixing and segregation of heterogeneous materials..."

Sands, Powders, and Grains: An Introduction To the Physics of Granular Materials
by Duran, Reisinger & Fujimoto Hardcover, 314 pages

.

Click here "...data and insights that are very hard to find elsewhere."

Pneumatic Conveying Design Guide
by David, Ph.D. Mills
Hardcover, 650 pages

.

Click here "...addresses the significant advances in the technology of belt conveyance."

Bulk Material Handling
by Conveyor Belt 5

by Allen Reicks, Michael T. Myers
Paperback: 166 pages, 2004

.

 Find more book and journals
 This months Ask Joe! article

Models can help to address a Flow Problem, but Beware!
by Joe Marinelli, Solids Handling Technologies, Inc.

 

We Need Your
Guest Articles!

Do you have an area of expertise in bulk materials, have you solved a difficult materials problem? Share your knowledge with others and promote yourself by contributing an article to the Ask Joe! Column.

For more information, please contact Joe Marinelli.

Past Ask Joe! Archived Articles

 Featured Case History

Foods : Blender Loading System Upgrade

Desired increases in production rates and some changes in products forced a major food processor and packager in the Northeast to consider upgrading some of its material handling and processing operations. One definite bottleneck was a blending operation. Ingredients were vacuum conveyed into the V-blender by a method known as direct loading...(more)

 

More case histories...

96,000+ visitors in November !
Banner Advertising Packages

How can you reach the world's bulk materials handling and processing top executives, engineers, managers and service personnel?

By placing a banner ad on the industry's most popular web site. Powder and Bulk Dot Com is your strategic link to the precise audience interested in your products and services.  Both nationally and internationally.

Rates are reasonable - and results are more than satisfying!

Want a Rate Card now?

Email:  rates@powderandbulk.com

Click here for more
Advertising information

 

 Action shots wanted!
Call For Photographs

Click here

This weeks photo is of 3Sigma's loss-in-weight system feeding brown red iron oxide. This unit is ideally suited for batching applications due to it’s “pulseless feed” and “instant off” capabilities. The unit operates with no moving parts and comes complete with a 3-year warranty.

Photo courtesy Scott Dahlgren of 3Sigma.

 

Send us your photos:  We would love to have your photo of a bulk materials process, packaging, conveying or handling "action shot" for our home page.  Send your photograph and description to: news@powderandbulk.com

 Circulation
This issue of Powder and Bulk Dot Com Newsletter was sent to 6,698 bulk materials handling professionals at the time of this mailing.

 

 Subscribe
To subscribe to our newsletter enter your email address and click the "Subscribe Now" button below.

Enter your email address

 

 Read past issues
To read past issues, visit our Newsletter Archive.

 

 Unsubscribe
To unsubscribe, click the hyperlink provided at the bottom of this email.

 

I