Vol. 7 - No. 269  
February 28, 2005  
ISSN: 1526-9051  
Copyright 1999-2005  

 In the News
  This issue

Sold : Horizon Systems Acquires Industrial Components

Lawrence, KS -- Horizon Systems, Inc. announced the acquisition of Industrial Components Corporation ("ICC"), a privately held company which offers a wide range of components and spare parts that are used in various bulk material handling processes in the food, pet food, chemical, aggregate and plastics industries.

ICC's capabilities include sourcing of standard maintenance, repair and operational supplies (e.g., filter bags/cartridges, solenoid valves, tubing, elbows, couplings, level indicators, etc.,) and a wide array of complimentary components (e.g., rotary airlocks, valves, filters, blowers, etc.,) that are offered by numerous dry bulk material handling suppliers.

Commenting on the acquisition, Horizon Systems, Inc. President Wes Kuhl said, "We believe that ICC will allow us the ability to improve our overall position in the marketplace by providing our customers a complete line of bulk material handling products and services.”

Horizon Systems, Inc. specializes in pneumatic conveying systems, batching and blending systems, innovative engineering and fabrication flexibility to meet the specific process demands of the industries it serves. Horizon has manufacturing facilities in Lawrence, KS and Pittsburg, KS and its equipment is sold worldwide.

Horizon Systems, Inc.
1101 Horizon Drive
PO Box 4290
Lawrence, Kansas 66046 USA
Phone: 785.842.1299
Fax: 785.842.0181
Sales: hsisales@horizonsystemsinc.com
Web: http://www.horizonsystemsinc.com/

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Stedman : New Cage Mill With Flash Dryer

Aurora, IN -- Stedman’s cage mill with flash dryer can de-lump and dry materials, such as lime sludge, silica sand, copper concentrate and gypsum (with up to 40% moisture) in one step. A completely welded shell is able to handle temperatures up to 1200°F. Standard cage mills can handle temperatures up to 300°F.

Hot air (temperatures from 100°F to 1200°F) is introduced with the feed material and conveys de-lumped and dried material through the uptake duct of the cage mill. Use the unit with hot gas stream from within plant for tremendous fuel savings. It controls moisture level of incoming feed to maintain a 1% to 2% moisture level.

Other benefits include:
· Stedman models offer capacities from 10 to 80 tons/hour
· Low horsepower requirement for energy saving benefit
· Low mill speed depending on material and moisture content
· Re-circulating oil system included with unit to control bearing temperature

For more information or testing procedures contact:
Stedman,
P.O. Box 299
129 Franklin St.
Aurora, IN 47001
Telephone: 800-262-5401 or 812-926-0038
Fax 812-926-3482
E-mail: PBDCpr@stedman-machine.com
Website: www.stedman-machine.comStedman

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ACS : Names Doug Napodano Senior Vice President

BOULDER, CO -- John S. Fischer, ACS Chairman and CEO, Air Control Science, Inc., announced today that Doug Napodano has joined ACS’s executive management team as senior vice president. ACS is a leading engineering, procurement and construction (EPC) firm specializing in dust and fume control in coal-fired power and primary metal industries.

“We continue to build a senior management team of highly experienced, top performers from the engineer constructor industry,” Mr. Fischer said. “Doug comes from large international engineer constructor firms which serve the power industry.”

Mr. Napodano has 24 years experience in engineering, construction and project management with an emphasis in power, industrial and manufacturing facilities. He is experienced in all forms of project delivery systems, including design/build, fast track, and alliance and consortium partnering, and has managed large-scale projects that range from several million dollars to more than $100 million. Mr. Napodano will oversee ACS’s multiple field offices throughout the U.S., and will be responsible for project management, procurement and construction services at all ACS project locations.

About Air Control Science
Air Control Science is a single source for engineering, procurement and construction (EPC) services for materials containment, dust control, wash down systems, and Utility Fire Protection® in the utilities and primary metals industries.

Web site:  www.aircontrolscience.com

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Processing : Rotary Mixer Blends, Discharges and Sanitizes Quickly

UTICA, NY -- Model 700-TH-50-SS, 50 cu. ft. (1.42 cu. m) Sanitary Rotary Batch Mixer gently blends batches of ingredients in parts as small as one per million with 100% uniformity in less than three minutes, evacuates 100% of the batch, and can be sanitized rapidly with no tools, according to Charlie Divine, Marketing Manager of Munson Machinery.

Intended for 3-A and USDA applications as well as industrial applications involving contamination-sensitive materials and/or frequent product changeovers, the unit features internal mixing flights that are spaced for easy access, 304 or 316 stainless contact surfaces with continuous, polished welds having 0.25 inch (6mm) radii, and external, removable seals.

The unit is designed with a stationary inlet and discharge, and a rotating drum with proprietary mixing flights said to tumble, turn and fold material gently, imparting minimal energy to the batch while achieving 100 percent uniformity in two to three minutes, regardless of disparities in the bulk densities, particle sizes or flow characteristics of batch ingredients.

Unlike stationary mixing vessels that leave a residual “heal” of material after discharge, the rotating vessel and internal flights of the rotary mixer reportedly lift and direct the entire batch into the discharge spout for complete evacuation with no residual material or manual intervention, improving product quality and process control while facilitating rapid, thorough cleaning.

For materials that clump, agglomerate or otherwise resist separation into discrete particles, an optional Pin Intensifier mounted at the discharge gate provides size reduction capabilities concurrent with blending.

Models range in capacity from 10 to 600 cu. ft. (0.28 to 17 cu. m) and are equally effective in blending of batches that comprise between 5 to 100 percent of rated capacity, obviating multiple mixers in some cases.

The company also offers Rotary Batch Mixers in carbon steel, or stainless steel with industrial finish, as well as Continuous Rotary Blenders, High Intensity Blenders, and Ribbon, Paddle and Plow Blenders. Size reduction equipment also produced by the company includes Screen Classifying Cutters, Centrifugal Impact Mills, Rotary De-Clumpers, Attrition Mills, Hammer Mills and Shredders.

For information contact:
Munson Machinery Company, Inc.
210 Seward Ave.
Utica, NY 13503-0855
Telephone:  800, 944-6644
Email:  info@munsonmachinery.com
Web site:  www.munsonmachinery.com

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Other News : More Headlines from our News Center
I
Bulk Filling System With High-Lift Drum Dumper
A new Bulk Filling System with High-Lift Drum Dumper automatically transfers bulk solid materials from drums to the machine's fill head dust-free, fills pails by weight and verifies fill weight accuracy.

Martin Engineering Acquires Industrial Specialty Products
Martin Engineering, the supplier of systems to improve bulk materials handling, has announced the purchase of Industrial Specialty Products (ISP) of Milton, West Virginia.

Material Master Bulk Bag Conditioner
Material Transfer announces the availability of custom designed, patent-pending Bulk Bag Conditioning Systems.

More headline news...

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Help Forum : Hot Messages from the Help Forum

People post their requests for help and offer their suggestions to others in our open forum.

 

Mr. Sinfield wants feeders for steamed rice:

Looking for help in sourcing screw feeders capable of dispensing cooked steamed rice from an overhead hopper. Rates of around 30 to 50 oz per minute.

This is the sticky rice, just like the stuff at the Chinese restaurants, not dry uncooked rice. Food grade, wash down duty, of course. Other types of feeders will be considered as well.  (Click here to post a reply)

Thank you,
Joe Sinfield
jsinfield@citcom.net

 

Dhruv needs with a pneumatic conveying problem:

We have made one pressure conveying system by buying different components from suppliers. This dilute phase pneumatic conveying system is for output 5 tons/hr PET chips.

Now when we take a trial with 2 meters horizontal & 2 meter vertical distance, it gives up to 7 tons/hr output. When we take trial with 20 meter vertical & 40 meter horizontal distance with 5 bends, it gives just 1.5 tons/hr output? the data is as follows.

Blower: Root blower up to 0.5 Bar pressure
Blower Capacity: Up to 700 M3/Hr...
Duty Point (with longer distance): 0.15 Bar at 600 M3/Hr.
Pipe dia: 80 mm, Bulk density 0.7gms/cm3..
Rotary Valve: 8" with sufficient size.

How this can be possible ? We assume that with 0.2 bar pressure there must be huge leakage by Rotary Valve which may result in only half of air flow OR valve itself is not dosing material properly with this high pressure... Whose fault is this? Blower, rotary valve or system design?  (Click here to post a reply)

Dhruv
Prasad Koch-Technik Pvt. Ltd.
dhruv@prasadgroup.com

 

Click here to share your expertise with others in our Help Forum.

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From the Job Fair

Wet/Dry Scrubber Principal Engineer - SC

Mechanical/chemical engineer responsible specifying and evaluating wet and dry scrubbers for the removal of sulfur emissions on coal fired power facilities. Develops detailed equipment specifications for the procurement of wet and dry scrubbers and performs detailed technical bid evaluations.

Prepares mechanical equipment estimates for proposals. Reviews supplier drawings for information relative to design of facilities. Performs scrubber technology studies. Provides engineering input for permitting support for coal fired power facilities. Provides construction and commissioning support with travel and site visits as needed. This position
reports to the Engineering Director.

Position in South Carolina. Min. BS degree required. PE preferred. Relo is available. $85-110K. Must be US citizen or have green card.

Send resume as a Word attachment to jpoirier@connectipro.com.

 

The Job Fair is a free service of Powder and Bulk Dot Com.  You can post job opening for managers, engineers, sales, reps or other talented people you need. ...Or one can post their resume for companies who are looking to add talented people to their staff.

Do you have a position you need to fill?  Visit the Job Fair.

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About Us : Powder and Bulk Dot Com Newsletter

© 1999-2005 Powder and Bulk Dot Com
Home page:  http://www.powderandbulk.com/

Joseph Taylor, Editor
Powder and Bulk Dot Com Newsletter
3948 South Third Street, No. 121
Jacksonville Beach, FL 32250

Phone: 904-280-4656
Fax: 904-273-1399

Email:  jtaylor@powderandbulk.com

Powder and Bulk Dot Com's Newsletter is a 100% opt-in e-mail list of information for the materials handling professional.  Do you have company news, a new product, new service or other information you would like to share with our subscribers?  Please submit articles via e-mail, only to: news@powderandbulk.com

:: Sold : Horizon Systems Acquires
   Industrial Components

:: Stedman : New Cage Mill With Flash
   Dryer

:: ACS : Names Doug Napodano Senior
   Vice President

:: Processing : Rotary Mixer Blends,
   Discharges and Sanitizes Quickly

:: Other News : Breaking Headlines from
   our News Center
:: Help Forum
:: The Job Fair
:: Top Picks at Amazon.com
:: Find more books and journals
:: Ask Joe Column!
:: Featured Case History
:: 72,000+ visitors in February !
:: Call For Photographs!
:: Subscribe, Unsubscribe
:: Past Issues
:: About Us
 From the editor
Hi Everyone,

More consolidation in the industry with Horizon and Martin Engineering acquiring companies to fill out their product lines.  Read on!

With over 5,300+ subscribers, our goal is to provide information to improve your business by using the resources available on the Internet.

Happy New Year,
Joe Taylor, Editor
jtaylor@powderandbulk.com

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 From the Reading Room
Click here "...topic is covered in depth, with emphasis placed on the latest techniques..."

Pneumatic Conveying of Solids:
A Theoretical and Practical Approach
by G. E. Klinzing, et al.
Hardcover: 599 pages, 1997

.

Click here "..presents a set of design tables that can be used in the analysis of silos, pipes, or any circular-cylindrical shell.."

Circular Storage Tanks and Silos
by A. Ghali
Library Binding, 352 pages
2nd edition, June 2000

.

"...this handbook brings together design and process analysis methods of batch process design."

Handbook of Batch
Processing Design

by P. N. Sharratt (editor)
Hard Cover, First Edition, January 1998

.

 Find more book and journals
 This months Ask Joe! article

Click here

How to Read a Solids Flow Report
by Joseph Marinelli, Solids Handling Technologies, Inc.

Past Ask Joe! Archived Articles

We Need Your
Guest Articles!

Do you have an area of expertise in bulk materials, have you solved a difficult materials problem? Share your knowledge with others and promote yourself by contributing an article to the Ask Joe! Column.

For more information, please contact Joe Marinelli.

 Featured Case History

World’s Most Powerful Suspended Magnet Breaks Another Record

Shenhua’s ambition is to become the world’s number one coal supplier by the year 2010. An important part of realizing this goal is to achieve “zero impurity” in coal exports. To this end, Eriez was invited in July 2004 to participate in the bidding to supply a magnet which would meet their stringent separation...(more)

More case histories...

 72,000+ visitors in February !
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By placing a banner ad on the industry's most popular web site. Powder and Bulk Dot Com is your strategic link to the precise audience interested in your products and services.  Both nationally and internationally.

Rates are reasonable - and results are more than satisfying!

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 Action shots wanted!
Call For Photographs

This weeks photo is of an Otavi Minen AG plant located in Neuss - Germany, where tailor made products are processed under strict quality control according customer needs.  Otavi supplies a broad range on products for the glass, ceramic and metallurgical industries.

This weeks photo is of an Otavi Minen AG plant located in Neuss - Germany, where tailor made products are processed under strict quality control according customer needs.  Otavi supplies a broad range on products for the glass, ceramic and metallurgical industries.

Photo courtesy of Otavi Minen AG

Send us your photos:  We would love to have your photo of a bulk materials process, packaging, conveying or handling "action shot" for our home page.  Send your photograph and description to: news@powderandbulk.com

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This issue of Powder and Bulk Dot Com Newsletter was sent to 5,308 bulk materials handling professionals at the time of this mailing.

 

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