Read online at: http://www.powderandbulk.com/pb_services/newsletter/january_19_2012.htm
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Vol. 14 - No. 541  
January 19, 2012  
ISSN: 1526-9051  
Copyright 1998-2012  

 In the News
  This issue

Dust Suppression Ring for Conveyor Discharge Points

Peoria, IL -- An innovative new dust suppression device has been introduced specifically for use at conveyor discharge points, designed to create a virtual curtain around the material flow for outstanding particle containment. The DustBoss® DB-RTM Ring from Dust Control Technology is engineered for industrial strength and longevity, built with a high-quality stainless steel ring outfitted with a network of atomizing nozzles that deliver millions of 50-200 micron droplets per minute. By surrounding the discharge flow on all sides, the DustBoss Ring provides simple, focused dust management that’s well suited to continuous duty, such as radial stackers.

“This design was first developed for a coal application,” explained DCT CEO Edwin Peterson. “The momentum created while discharging dry coal was propelling large amounts of dust into the air, and the customer was looking for a way to specifically address the material as it came off the conveyor. The solution was simple but effective, and we’re finding that it’s well suited to conveyor discharge of sand, aggregates, biomass or other traditionally dusty materials,” he said.

The DustBoss DB-R is available in five standard sizes, from 17" (43.2 cm) to 100" (254 cm) in diameter. All five can be customized with DCT’s Variable Particle SizingTM technology, allowing customers to specify different droplet size ranges to match specific materials.

“The greatest chance of a collision between a dust particle and a droplet is present when the droplet and dust are roughly the same size, avoiding the slipstream effect,” Peterson reminded. “If we can increase the chances of collision with a given particle size, we improve the effectiveness of the suppression.”

Designed without any moving parts, the intrinsically safe DB-R is intended for elevated mounting. It requires no electrical power or compressed air. The water supply hose is connected directly to male pipe threads on the ring: 3/4" NPT for the 17" model, and 1" NPT for the three intermediate sizes: 22.5" (57.2 cm), 25.5" (64.8 cm) and 42" (106.7 cm). For large applications, the company also offers the 100" diameter model, which is supplied by a 1.5" NPT hose.

Available options for the DB-R include a booster pump to elevate low water pressures, a variety of nozzle sizes and configurations, and a water filter. Customers can also order the units with a 2-way valve and/or hose included.

The number and size of the spray nozzles vary by model. The smallest model features 30 brass nozzles that produce 3.25 GPM (12.3 LPM) of water flow. The 22.5" unit is designed with 18 medium-flow nozzles, with a water usage of 11.34 GPM (42.9 LPM). The 22.5" and 42" models feature 30 high-flow nozzles that deliver 18.9 GPM (71.5 LPM), and the 100" size employs 84 nozzles for a whopping 52.92 GPM (200.3 LPM) of water delivery.

Source: http://www.dustboss.com/Dust Boss

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Monitor Technologies' New 2-Vane Collapsible Paddle

Elburn, IL -- Monitor Technologies’ new 2-vane collapsible paddle is insertable from the outside of a bin or silo through a 1-1/4" NPT or 1-1/2" BSPT coupling. This stainless steel paddle assembly can be used with Monitor’s SafePoint® fail-safe and Model KA/KAX rotary paddle level switches.

The “spring” action of the paddle also allows it to be removed from the same opening if needed. The 2-vane design and the 8.66" (220 mm) turning diameter allow the paddle to provide dependable level indication for average bulk density materials. This paddle can be used with level switches that are mounted vertically or horizontally.

Source: http://www.monitortech.com/Monitor Technologies

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Flexicon : "Block-Buster" Bulk Bag Conditioner

Bethlehem, PA -- A new Block-Buster™ Bulk Bag Conditioner with two hydraulic rams and specially contoured end plates, presses opposing sides of bulk bags, loosening material that has solidified during storage and shipment, enabling bulk bag unloaders to discharge it through bag spouts.

A cantilevered I-beam with motorized hoist and trolley allows loading and unloading of bulk bags without the use of a forklift. The bag can also be raised and lowered using the hoist, and rotated manually, for conditioning at any height on all sides.

The system controller and hydraulic pump can be mounted on the exterior of the safety cage or remotely. The conditioner is fully enclosed on all four sides for operator safety and includes full-height doors that are interlocked to disallow operation of the system when the doors are open.

The conditioner is recommended for bulk bags containing hygroscopic chemicals, certain spice blends, heat-sensitive products, and other materials prone to solidifying to the point at which pneumatically-actuated flow promotion accessories integral to bulk bag dischargers are inefficient or completely ineffective.

An optional hydraulically-actuated, variable-height turntable allows automated in-frame bag rotation and conditioning of bulk bags at varying heights. The number and pressure of hydraulic ram actuations, the height of the turntable, and the number of 90-degree rotations are user-programmable.

The conditioner is offered as a stand-alone unit or integrated with the company's Bulk-Out™ bulk bag discharging systems.

Also manufactured by the company are mechanical conveyors, pneumatic conveying systems, bulk bag fillers, bag dump stations, drum/box/container dumpers, weigh batching and blending systems, and engineered plant-wide bulk handling systems with automated controls.

Source: http://www.flexicon.com/Flexicon

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Franklin Miller : Ultra Compact Delumper Crusher 1065N

Livingston, NJ -- The ultra compact Delumper® 1065N is a crusher specially designed to handle compressed products, silver and other agglomerates, minerals, plastics and more. This unique unit has a special hardened alloy one piece cutting drum fitted with over 200 tapered teeth. The result is a crusher with a smooth, effective operation that easily processes metals, minerals, and other bulk solids, reducing them with minimal fines, overgrind, or heat-rise.

The DC1065N is designed with a one-piece body, operates at low speed and features low noise and vibration, easy assembly and dependable service. The unit can be provided with a direct gear drive or belt drive as required. The Delumper 1065 is available in carbon steel as well as 304 and 316 Stainless Steel construction.

The unit is only 7.5" from inlet to outlet and features a 6-5/8" x 11" inch inlet opening. The DC1065N is supplied with rugged outboard bearings protected by shaft seals to keep powders within the cutting chamber. Product is crushed by the cutting drum intermeshing with special sizing combs and discharged out the bottom.

The 1065 is part of a complete line of Delumper Crushers by Franklin Miller Inc. that includes in-line, ultra-sanitary and twin shaft units.

Source: http://www.franklinmiller.com/Franklin Miller

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Other News : More Headlines from our News Center
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New "Kistler SOLO" Turnkey Silo Scale Solution
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More headline news...

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Powder and Bulk Weblog                     Don Dunnington, Moderator

An industrial blog for the bulk materials handling professional, offering the latest developments, technology and opinions of our readers.  The "process engineer's treehouse".
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What Shanghai's Apple Store Tells Us about the Future of the Chinese Manufacturing Market
Apple Store in Shanghai, China "Since 2008, an increasing number of domestic manufacturers have asked us to improve the design and function of their product.”
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Wastewater Gas Makes Hydrogen Fuel
"Methane gas from the facility's wastewater treatment enters a purification system and then is
reformed to hydrogen"
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5 Drivers of Google's Engineering Ethic
"If we can't win on quality, we shouldn't win at all" Google's co-founder Larry Page told the company's new brand manager, Douglas Edwards."

...enter Powder and Bulk Weblog

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From the Job Fair

Project Design Engineer - Cincinnati, OH

Stelter & Brinck is based out of Cincinnati, Ohio and has been designing and manufacturing process heat and environmental equipment for over 60 years! Today, as we carry on this fine tradition of excellence, we are proud of our long history as a supplier of industrial process heat solutions, but we are most grateful for our heritage of honesty and quality as reflected in our company motto: Treat the Customer as You Would Be Treated.

Due to the continued demand for our quality equipment and excellent customer service we seek to add an Experienced Design Engineer to our team.

Position Entails:
- Overall project design responsibility
- you get to see what you’ve designed actually built.
- Critical design calculations, P&ID layout, and electrical design logic of combustion systems.
- Review of all design drawings for content accuracy of all critical information.
- Major Component Specification
- Work with other departments regarding assigned projects or estimates.
- Supervise designers throughout all phases of the assigned project.

Qualifications:
- Bachelors Degree in Mechanical Engineering
- 5 years experience in related field
- Experience with designing electrical control circuits
- Knowledge of AutoCAD software
- Knowledge of combustion systems, components, terminology, and practices

Our Design Engineers enjoy the following benefits:
- Company paid training
- Competitive wage r> - 401K with targeted 4% of compensation contributed by the company
- Health Care Insurance
- Life Insurance
- Vacation
- Paid Holidays
- Paid Sick days

Please send your resumes in PDF or Word format to marketing@stelterbrinck.com **Put ENGINEER in the subject line!**

 

The Job Fair is a free service of Powder and Bulk Dot Com.  You can post job opening for managers, engineers, sales, reps or other talented people you need. ...Or one can post their resume for companies who are looking to add talented people to their staff.

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About Us : Powder and Bulk Dot Com Newsletterr

© 1998-2012 Powder and Bulk Dot Com
Home page:  http://www.powderandbulk.com/

Diana Taylor, Associate Editor
Powder and Bulk Dot Com Newsletter
3948 South Third Street, No. 121
Jacksonville Beach, FL 32250

Email:  diana@powderandbulk.com

Powder and Bulk Dot Com's Newsletter is a 100% opt-in e-mail list of information for the materials handling professional.  Do you have company news, a new product, new service or other information you would like to share with our subscribers?  Please submit articles via e-mail, only to: news@powderandbulk.com

:: Dust Suppression Ring for
Conveyor Discharge Points

::
Monitor Technologies'
New 2-Vane Collapsible Paddle

::
Flexicon : "Block-Buster"
Bulk Bag Conditioner

::
Franklin Miller : Ultra Compact Delumper
Crusher 1065N
r
:: From the Powder and Bulk Weblog
:: The Ask Joe! Column
:: Help Forum
:: The Job Fair
:: Top Picks at Amazon.com
:: Find more books and journals
:: From the Online Training Center
:: Featured Case History
:: Advertising
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:: Subscribe, Unsubscribe
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 From the editor
Hi Everyone,

With over 10,000+ subscribers, our goal is to provide information to improve your business by using the resources available on the Internet.

Very Truly Yours,
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diana@powderandbulk.com

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 From the Reading Room
"..the standard of practice wherever Jenike shear cells are used for particulate flow testing..."

Standard Shear Testing Technique: For Particulate Solids using the Jenike Shear Cell
by IChemE
Paperback, 89 pages, 1989

.

"...covers the theoretical & practical aspects of the mixing of solids..."

Mixing of Solids
(Powder Technology Series, No. 12)

by Ralf Weinekotter, Hermann Gericke
Hardcover, 176 pages, 2011

.

Click here "…continues the tradition of the bestselling handbook…a comprehensive guide to the field of powder and particle technology."

Powder Technology Handbook
by CRC Press
Hardback, 920 pages, 2006

.

 Find more book and journals
 The Ask Joe! Column

Handle Cohesive Products with Live Bottom Screws
by Joseph Marinelli
Solids Handling Technologies

Some materials are extremely cohesive and as such require large openings to prevent arching. Materials that come to mind are synthetic gypsum (sometimes referred to as FGD gypsum, flue gas desulferized gypsum), sludge, wet, heavy solids... (Click here for more)

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For more information, please contact Joe Marinelli.

Past Ask Joe! Archived Articles

 Featured Case History

IIT Mineral Sizing Improves Quality Control At Omex

Omex Environmental Ltd has recently installed new bulk powder sizing and separation equipment developed by International Innovative Technologies Ltd. (IIT) to air classify supplies of caustic calcined magnesia used in the manufacture of magnesium hydroxide suspensions for a range of wastewater treatment applications. . (more)

 

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 Action shots wanted!
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This week's photo is of a Rolled, Tapered Panel (RTP) Tank Connection silo construction project designed for mass flow of a dry bulk material. The tanks shown were built utilizing a special synchronized jacking process that allowed both tanks to be erected simultaneously from the ground up, while keeping construction workers on the ground. This technique allowed erection time to be cut in half.

Photo courtesy of Tank Connection

 

Send us your photos:  We would love to have your photo of a bulk materials process, packaging, conveying or handling "action shot" for our home page.  Send your photograph and description to: news@powderandbulk.com

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