Vol. 9 - No. 369  
June 18, 2007  
ISSN: 1526-9051  
Copyright 1999-2006  

 In the News
  This issue

NDC's New Non-Contact Moisture Analyzer

Irwindale CA -- NDC introduces a new model to its established 710 Series of on-line analyzers for industry. The new CM710 moisture gauge has been developed to provide reliable performance in the harsher industrial operating environments found in the minerals, ceramics, ore processing, chemical, sinter and similar processes.

Mounted 250mm above the product on the conveyor and able to measure over fluctuating product heights, and even discontinuous product flows using the optional High Speed Gating system, the patented non-contacting NIR reflectance (backscatter) optics are designed for best accuracy and maximum long-term stability without ever needing to be recalibrated.

With a range of available housings with sealing ratings up to IP67 for full hose-down areas, as well as ATEX certified options up to Zone 20 dust-hazard, CM710 is designed to operate in ambient temperatures up to 50 degrees C, or hotter with an optional cooling attachment.

The CM710 displays the product moisture content on its full color Operator Interface and measurement outputs are available with a choice of formats, from a scalable analogue output to full network connectivity (Profibus, Modbus Plus, DeviceNet, Ethernet) to enable integration into PLCs and factory DCS or SCADA systems to provide closed-loop control of the drying process.

With mounting fossil fuel prices, industry expends huge resources in drying powdered and mineral products down to target moistures. Introducing closed-loop control based on the stable drift-free output of the CM710 enables users to introduce energy savings whilst maintaining uniform product quality and eliminating the need for routine grab-sampling for off-line testing. Designed for robustness, ease of installation, lowest maintenance costs, and maximum long-term stability, the CM710 is supported by NDC’s worldwide Customer Care Team.

About NDC Infrared Engineering

NDC Infrared Engineering is the world market leader in the design and manufacture of near infrared (NIR) sensors and systems for on-line measurement. The NIR product range includes instruments for monitoring moisture content in chemicals, pharmaceuticals and minerals; fat or oil, moisture and protein content in foods; thickness or grammage of sheet and barrier layers in plastic extrusions and co-extrusions; and moisture and coatings on paper and board and many other converted web products.

Web site: http://www.ndcinfrared.com/

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CEMA : Equipment Sales Drop 26% in April 07

NAPLES, FL. -- The Conveyor Equipment Manufacturers Association reported that its April 2007 Booked Orders Index was 123 down 52 points or a decrease of 30% from March 2007's Index of 175 (1990=100). The April 2007 Index represents a decrease of 26% from the April 2006 Index of 167.

April Booked Orders Indexes were 194 for Bulk Handling Equipment* and 97 for Unit Handling Equipment*(1990=100).

The Twelve-Month Index for Booked Orders was 146 in April. Index in April is down 3 points or 2% from March 2007's Twelve-Month Index of 149.

The CEMA Billed Sales (shipments) Index was 139 in April. Index in April is down 40 points or 22% from March 2007's Twelve-Month Index of 179. The April 2007 Index represents a decrease of 1% from the April 2006 Index of 141.

April Billed Sales Indexes were 199 for Bulk Handling Equipment* and 129 for Unit Handling Equipment*(1990=100).

The Twelve-Month Index for Billed Sales was 145 in April. Index in April is down 1 point or 1% from March's 2007's Twelve-Month Index of 146.

* Since Bulk Handling Systems booked and billed sales are reported quarterly, they are averaged back to the two preceding months to enable a running monthly index.

Source: http://www.cemanet.org/

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Bolt‘N Go - Drop Forged Conveyor Chain

Leeds, UK -- Flight installation and chain assembly made easy. 4B Braime is pleased to announce the launch of the new revolutionary Bolt‘N Go drop forged chain system.

The new Bolt‘N Go system is a very flexible system of high strength hollow pins, heavy duty washers and nylock nuts, which enable bolts to pass through to connect the links together and attach flights.

There are no circlips to become loose and there is no intricate assembly. There is no welding required on the flights, no need to remove chain from the conveyor for installation, and no issues with strength. Just bolt the links and the flights together. It’s easy, simple and reliable.

The Bolt‘N Go system’s advantages:
- No more welding of flights
- No need to remove chain from conveyor
- Reliable secured link, pin and flight
- Reduced maintenance cost and down time
- Steel or plastic flights

Founded in the UK in 1971, 4B Components, Ltd. has been an industry leader in developing high quality, innovative, and dependable material handling components for the agricultural and industrial sectors. From elevator buckets to forged conveyor chain and level monitors to hazard monitors, 4B is a company you can rely on for the equipment you need.

For more information visit: http://www.go4b.com/

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Quick-Access Screener Speeds Cleaning

MILLBURN, NJ -- A new “Air-Lift” quick-access system for circular vibratory screeners allows rapid interior cleaning, inspection and screen changes while reducing manual effort, according to Henry Alamzad, president of Kason Corporation.

The device consists of two vertically mounted air cylinders that are located on opposing sides of any circular screener and affixed to mounting brackets on the lower and upper screening frames.

To operate, a quick-acting band clamp connecting the frames is removed and a remote air valve is actuated, raising the upper frame(s). The procedure is reversed to reconnect the frames.

One entire raise/lower cycle, including disconnection and reconnection of the frames, can reportedly be accomplished in five minutes, reducing downtime during inspection, cleaning and screen-changes. In addition, one operator can now perform what was previously a two-person task, depending on screen diameter.

Safety features include a safety lock-out that secures the frames in the open or closed position when the upper screener housing is raised or lowered, safety bars that prevent the housing from accidentally descending while in a fully-raised position during screen changes or wash down, and optional enclosures that cover the pneumatic cylinders.

Click to watch Kason's Air Lift in action.

The Air-Lift device is available on any new Kason screener, and can be retrofit to any circular vibratory screener of any make or model from 40 in. to 84 in. (1000 mm to 2135 mm) in diameter, including screeners having single or multiple decks, and screens with or without center holes and/or anti-blinding devices.

Kason screeners equipped with the device are available in mild steel, or in stainless steel finished to 3-A, cGMP, USDA, FDA or industrial standards.

The screening assembly is suspended on springs that allow it to vibrate freely while minimizing power consumption and preventing vibration transmission to the floor. Beneath the assembly is an imbalanced-weight, gyratory motor that creates multi-plane inertial vibration for the purpose of controlling the flow path of material on screen surfaces and maximizing the rate at which material passes through the screen.

The company manufactures a broad range of circular vibratory screeners, centrifugal screeners, and circular fluid bed dryers, coolers and moisturizers.

For information contact:
Kason Corporation
67-71 East Willow St.
Millburn, NJ 07041,
Telephone: 1-973-467-8140
Email: info@kason.com
Web site: http://www.kason.com/Kason

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Other News : More Headlines from our News Center
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BOSS Tank Continues Expansion Mode
BOSS Tank has announced additional expansions at their Oswego facility.

Round Maintenance Gates Eliminates Adapters
Round Maintenance Gates mount above airlocks or below bins to handle dry material during shutdowns for maintenance.

New Sanitary LIW Screw Feeder
Made from high quality stainless steel, the Sanitary PF-LC-S is for the processing of food products.

More headline news...

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Powder and Bulk Weblog                     Don Dunnington, Moderator

An industrial blog for the bulk materials handling professional, offering the latest developments, technology and opinions of our readers.  The "process engineer's treehouse".
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"Blogging for Books" Rolls on with Tom Taylor's New Guide to IBCs
"Our "blogging for books" event continues with a new book by Tom Taylor, "Selection and Use of Intermediate Bulk Containers" published by the British Materials Handling Board ..."
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Two 'Blogging for Books' Winners
"We've had two winners in our "Blog for Books" give-away. Joe Lewis, who wrote "Planting seeds," chose "User Guide to Segregation" as his prize. ..."
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The Importance of Safely Discharging Bulk Bags
"An important issue often overlooked when seeking to obtain maximum benefit is to involve the consumer. The salient questions are: - What defines satisfaction for a consumer and how will they use ..."

...enter Powder and Bulk Weblog

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Plate magnet self cleaning - Magnetic Products Inc.

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Quick-Clean Centrifugal Screener - Kason Corp.

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Help Forum : Hot Messages from the Help Forum

People post their requests for help and offer their suggestions to others in our open forum.

 

Mr. Gentile wants to level off powder in a mold:

I am trying to level off powder that is dispensed into a mold and I am not sure of the best technique.

Our process at this time is lab scale, and not fully automated. We have a mold which will be filled by weight with the powder. Currently this is done by hand, but we intend on having the powder metered into the mold.

Our current leveling technique is done by hand, with a fixed height doctor blade that has slits cut into it...similar to a comb. This technique works OK, but it doesn't lend itself to automation, and I'm sure we still get some density variation after we press the part despite the fact the part comes out with only .001" thickness variation over a 1.5" span.

Can someone enlighten me on techniques that are used to level powders in a mold? the process will need to be something that can be scaled up for automation purposes. (to post reply, click here)

Thanks,
Anthony Gentile
Zinc Matrix Power, Inc.
anthony.gentile@zmp.com

 

Mr. Sam wants to calculate load based on free-falling ore:

I'm hoping to get some guidance on my problem here.  We have a hopper with inlet dimension 9' x 20' and outlet dimension 5' x 20' and its height is 12'. Below this hopper is apron conveyor. We use vertical skirting to seal the material from flowing to sides and back of apron conveyor (the hopper construction is similar with feed chute).

80 tons of nickel ore is dumped from dump truck directly to empty hopper and fill the hopper and also create impact on apron conveyor due to free fall. Nickel Ore is sticky material (limestone look alike) with 30 % moisture.

I want to know how to calculate load/pressure distribution on apron due to impact from free-fall ore because I want to determine the minimum required power needed for this apron conveyor. Is there any formula to calculate this? I've read some silo books and it only mention about pressure distribution along silo/hopper wall.  (to post reply, click here)

Thanks for your attention,
Fernando Sam
INCO
samosof@inco.com

 

Click here to share your expertise with others in our Help Forum.

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From the Job Fair

Regional Sales Manager Wanted

Fluid Energy Processing and Equipment Company, an industry leading chemical processing and manufacturing company for over 50 years, is located just north of Philadelphia, PA. We provide powder processing equipment and systems and high quality custom powder processing services for a variety of customers and industries.

We are currently seeking a qualified individual to fill the role of Regional Sales Manager. Prior technical sales experience in the pharmaceutical, chemicals, polymers, additives, or bulk powder industries will be helpful. This individual is responsible for key account sales growth and technical sales/service initiatives with new/existing customers.

A strong writing ability and excellent communication skills are a must. This candidate must have the ability to identify new opportunities, collect facts and data, develop closing plans and be able to aggressively pursue sales opportunities to increase market share. The candidate should be neat, organized, and able to multi task.

* Interaction with all functional areas of the Company.
* Regular communication and technical support with the Processing and Equipment Manufacturing Divisions.
* Work in conjunction with Account Managers and Customer Service personnel.
* Develop, coordinate and maintain sales channels including training and development.
* Initiate and maintain customer relationships
* Overcome challenges and remove road blocks to generating and close profitable business opportunities
* Lead all marketing functions including trade shows, literature, direct mailings, technical meetings, etc.
* Maintains high standards and professional image of the company on a customer level
* 30-40% travel

Requirements:
* Degree in a technical (pharmaceutical, chemistry, polymer or related) or business related field (Marketing, Business Admin.)
* Strong communications skills (both oral and written)
* High energy and enthusiastic individual
* General knowledge of ISO 9001:2000 and GMP regulations
* Team player
* Demonstrated ability to identify opportunities and establish relationships
* Skills in the follow areas: planning, organization, customer focus, results and relationship building

Considered a plus:
* Knowledge of dry chemical processing
* Fluid Energy offers a competitive compensation package including base and variable components.

Please send Resumes to:
Jeff Gutkind
Fluid Energy Processing and Equipment Company
4300 Bethlehem Pike
Telford, PA 18969
215-721-8990
Email:  jgutkind@fluidenergype.com
Web site:  http://www.fluidenergype.com/

We are an equal opportunity employer - M/F/D/V
Benefits include: health care package, 401K, and profit sharing

 

The Job Fair is a free service of Powder and Bulk Dot Com.  You can post job opening for managers, engineers, sales, reps or other talented people you need. ...Or one can post their resume for companies who are looking to add talented people to their staff.

Do you have a position you need to fill?  Visit the Job Fair.

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About Us : Powder and Bulk Dot Com Newsletter

© 1999-2007 Powder and Bulk Dot Com
Home page:  http://www.powderandbulk.com/

Joseph Taylor, Editor
Powder and Bulk Dot Com Newsletter
3948 South Third Street, No. 121
Jacksonville Beach, FL 32250

Phone: 904-280-4656
Fax: 904-273-1399

Email:  jtaylor@powderandbulk.com

Powder and Bulk Dot Com's Newsletter is a 100% opt-in e-mail list of information for the materials handling professional.  Do you have company news, a new product, new service or other information you would like to share with our subscribers?  Please submit articles via e-mail, only to: news@powderandbulk.com

:: NDC's New Non-Contact
   Moisture Analyzer

:: CEMA : Equipment Sales Drop 26%
   in April 07

:: Bolt‘N Go - Drop Forged
   Conveyor Chain

:: Quick-Access Screener
   Speeds Cleaning

:: Other News
:: From the Powder and Bulk Weblog
:: Video Center Features
:: Help Forum
:: The Job Fair
:: Top Picks at Amazon.com
:: Find more books and journals
:: Ask Joe Column!
:: Featured Case History
:: 128,000+ visitors in May !
:: Call For Photographs!
:: Subscribe, Unsubscribe
:: Past Issues
:: About Us
 From the editor
Hi Everyone,

Our "Blogging for Books" contest continues, we have two books available for winners.  Contact Don Dunnington, our blog moderator, if you are ready to blog for one of these great books.  Email him at: don@powderandbulk.com

With over 6,000+ subscribers, our goal is to provide information to improve your business by using the resources available on the Internet.

Very Truly Yours,
Joe Taylor, Editor
jtaylor@powderandbulk.com

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 From the Reading Room
Click here "...topic is covered in depth, with emphasis placed on the latest techniques..."

Pneumatic Conveying of Solids:  A Theoretical and Practical Approach
by G. E. Klinzing, et al.
Hardcover: 599 pages, 1997

.

Click here "...one of the best books of its kind."

Screw Conveyor 101
by Michael P. Forcade
Spiral-bound, 260 pages, 1999

.

Click here "...an essential reference for all concerned with current problems and developments in silo technology."

Silos:  Fundamental of Theory, Behavior & Design
by C. J. Brown, J. Nielsen (Editors), Hardcover, 864 pages, February 1998

.

 Find more book and journals
 This months Ask Joe! article

Click here

Preventing Conveyor Belts from Derailing!
Guest article by Ing. Harry P.M. Clerx
Centre for Concepts in Mechatronics

 

We Need Your
Guest Articles!

Do you have an area of expertise in bulk materials, have you solved a difficult materials problem? Share your knowledge with others and promote yourself by contributing an article to the Ask Joe! Column.

For more information, please contact Joe Marinelli.

Past Ask Joe! Archived Articles

 Featured Case History

Aero Mechanical Conveyor Assures Dependable Flow

An Aero Mechanical Conveyor (AMC) from Spiroflow Systems Inc. has been instrumental in assuring a consistent flow of soft acrylic powder into a large cylindrical mixing vessel without lumps or sticking in the production of Fluorex™ thermoplastic paint at Soliant LLC in Lancaster, SC. Spiroflow is located in Monroe, NC, 35 miles from Soliant’s Lancaster plant...(more)

 

More case histories...

 Member of the Month
Joseph Morag, President, OPAL Ltd.

Joseph is graduate of Hebrew University with a BSc in Business & Geology  and started working in gypsum quarry.  Later, he became general manager of Gesher Gypsum and then the same for a lime company.  His company, OPAL Ltd. based in Israel, supplies equipment and designs for the mineral processing industry.  Joseph has been a member of the Help Forum since 2005..
Click here to read his profile.

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 Action shots wanted!
Call For Photographs

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This week's photo is of a bucket elevator in action with 4B Components replacement buckets. 4B Components is a worldwide manufacturer of high quality, technologically advanced, material handling and electronic components.

Photo courtesy of 4B Components

 

Send us your photos:  We would love to have your photo of a bulk materials process, packaging, conveying or handling "action shot" for our home page.  Send your photograph and description to: news@powderandbulk.com

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