Vol. 10 - No. 417  
November 10, 2008  
ISSN: 1526-9051  
Copyright 1999-2006  

 In the News
  This issue

Mobile Flexible Screw Conveyors from Spiroflow

CHARLOTTE, NC -- A mobile Flexible Screw Conveyor that can be used to meter bulk ingredients and/or minor additives from storage or processes of any kind for further processing or packaging is now available from Spiroflow Systems.

The Spiroflow Mobile Flexible Screw Conveyor is ideal to use with a wide range of materials, particle sizes and bulk densities for discharging from bulk bags, silos, hoppers, transportable rigid bins, mixers, reactors or dryers in process industries such as food, chemical, plastic and others. The conveyor can be controlled volumetrically or gravimetrically from the source vessel or by ‘gain in weight’ at the receiving end.

Designed with the operator in mind, the Spiroflow Mobile Flexible Screw Conveyor is easy to maneuver by a single attendant. Locking wheels ensure stability and safety when the conveyor is in use at the various locations, parked or being cleaned elsewhere.

The system’s mobility allows use for diverse and multiple product applications in different areas of the plant. System design accommodates easy product changeovers and allows different products to be conveyed using the same system for maximum economy.

Like all Spiroflow Screw Conveyors, the mobile conveyor’s only moving part is a motor driven spiral that rotates within a sealed tube to gently move material without degradation or risk of mixed product separation. The result is a system with a low installation cost that is high in efficiency and performance.

Simple to maintain, the Ultra High Molecular Weight Polyethylene (UHMWPE) tube and steel spiral easily disassembles for cleaning to minimize downtime and reduce any risk of cross-contamination, an especially important feature when switching products. The electric motor can also be reversed to empty the conveyor of residual material and, when required, the conveyor can be flushed out with water or a cleaning solution.

To accommodate throughputs of up to 10,000 cubic feet per hour, a variety of different spiral and tube diameters are available to exactly match plant requirements.

For more information contact:
Spiroflow Systems
Telephone: 704-291-9595
Fax: 704-291-9594
Email info@spiroflowsystems.com
Web site: http://www.spiroflowsystems.com/Spiroflow

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Rick Bigham New Product Manager at Bunting

NEWTON, KS -- Rick Bigham has been named as the new Product Manager – Magnetic Separation for Bunting Magnetics Co., headquartered in Newton, Kansas.

"The Magnetic Separation product line is historically our largest in terms of sales and overall importance to the company,” Robert J. Bunting, the company’s owner and Chief Executive Officer said. “Having someone with the experience and background of Rick will ensure that we keep being an innovator in this field and maintain our standing as the industry leader.”

Mr. Bigham has over 27 years of experience in the automotive, industrial gas, magnetic products and petroleum industries. He served in sales management roles for both Dresser Industries, based in Houston, Texas, and Cullum & Brown, based in Wichita, Kansas, before joining Bunting® Magnetics Co. as our International Sales Manager in 2000. Prior to assuming his new role with Bunting, he worked as a Product Manager for LS Industries based in Wichita, Kansas.

As the Product Manager, Magnetic Separation, Mr. Bigham will be responsible for an extensive line of magnetic separation equipment that removes ferrous contaminants from dry particulates, liquids, and slurries. Bunting® offers everything from basic cartridges, grates, and plate magnets to magnet housings, self-cleaning separators, pulleys, and drums. Our separators work individually or in tandem to remove ferrous metal debris from gravity, mechanical, or pneumatic conveying systems. Mr. Bigham will have responsibility for the worldwide sales effort for this product line as well as all new product development.

Bunting Magnetics Co. is a major U.S.-based manufacturer of magnetic assemblies and equipment. The company’s product line serves global markets and includes a broad range of magnetic materials and components, magnetic separation systems, material handling equipment, magnetic printing cylinders, flexible dies and metal detection equipment.

For more information contact:
Bunting Magnetics Co.
500 S. Spencer Avenue
Newton, KS 67114-0468
Telephone: 800-835-2526 or 316-284-2020
Web site: http://www.buntingmagnetics.com/

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Prater-Sterling’s new Evolution Hammermill

Bolingbrook, IL -- Prater-Sterling’s energy saving Evolution Hammermill design first prebreaks incoming material against staggered rows of cutting plate slots to reduce whole product into course mash before screen contact. The prebreak repetitive impacting produces a much finer grind through any perforation than the screen alone could produce without cutting plates.

The Evolution grinding chamber is shaped following the cutting plates, so material is initially released into a tight 3/16” hammer tip to screen clearance where acceleration is retarded to enhance grinding action.

Following this combined pre-breaking impact and close clearance accelerated grinding, at 900 of circumference the shaped chamber straightens to open hammer tip to screen clearance to 7/16” and significantly improve finished particle egress out of rotation.

Compared to any conventional hammermill designs, the Evolution’s prebreak and close clearance enhanced grinding action replicates particle distributions though up to two larger perforation sizes.

Competitors require one horsepower to achieve capacity, while Prater-Sterling achieves that capacity with 15% to 20% less HP. For a finished particle distribution of 85% minus 14 mesh, 80% plus 60 mesh grinding #2 yellow dent corn at 12% to 14% moisture, most US ethanol plants are designed around 35 TPH (31.75 MTPH) of capacity per hammermill. To meet that specification and capacity a conventional 38” diameter hammermill use 1/8” (3.17 mm) Perf screens and 250 HP 1,800 RPM drive motors.

The Prater-Sterling 40” diameter Evolution Hammermill can replicate that particle distribution through 3/16” (4.76 mm) Perf screens with a 200 HP 1,800 RPM drive. On a 24 hour, 7 day/week operating schedule at the lowest kW cost, that 50 HP savings is worth over $20K annually per hammermill.

Source:  http://www.prater-sterling.com/Prater

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CEMA : Sales down 37% in September '08

NAPLES, FL. -- The Conveyor Equipment Manufacturers Association reported that its September 2008 Booked Orders Index was 141 up 28 points or an increase of 25% from August 2008's Index of 113 (1990=100). The September 2008 Index represents a decrease of 37% from the September 2007 Index of 225.

September Booked Orders Indexes were 214 for Bulk Handling Equipment* and 115 for Unit Handling Equipment*(1990=100).

The Twelve-Month Index for Booked Orders was 139 in September. Index in September represents a decrease of 5% from August 2008's Twelve-Month Index of 146.

The CEMA Billed Sales (shipments) Index was 158 in September. Index in September is up 5 points or 3% from August 2008's Index of 153. The September 2008 Index represents an increase of 8 points or 5% from the September 2007 Index of 150.

September Billed Sales Indexes were 264 for Bulk Handling Equipment* and 131 for Unit Handling Equipment*(1990=100).

The Twelve-Month Index for Billed Sales was 148 in September. Index in September represents no change from August 2008's Twelve-Month Index of 148.

* Since Bulk Handling Systems booked and billed sales are reported quarterly, they are averaged back to the two preceding months to enable a running monthly index.

Source: http://www.cemanet.org/

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Other News : More Headlines from our News Center
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Lab M installs a Gericke Cone Mill
Lab M was quickly able to bring the mill into full operation in February this year.

More headline news...

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Powder and Bulk Weblog                     Don Dunnington, Moderator

An industrial blog for the bulk materials handling professional, offering the latest developments, technology and opinions of our readers.  The "process engineer's treehouse".
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Remembering an "Ike" We Liked
"Hurricane Ike's recent unwelcome visit to our Gulf Coast calls to mind a friendlier "Ike," Dwight David Eisenhower, who was widely admired in the U.S. and around..."

...enter Powder and Bulk Weblog

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Help Forum : Hot Messages from the Help Forum

People post their requests for help and offer their suggestions to others in our open forum.

Mr. Stephenson needs help with a labyrinth seal:

We have an air classifier labyrinth seal that does not work correctly. Powder leaks into the seal area and binds the machine.

Wheel size is 400 mm diameter and it has 3 ribs to act as the labyrinth. Clearance in between the faces is 0.3 mm.

We would like to know what is important in getting a very good seal. Pressure across the wheel in up to 6 " Wg.  (to post reply, click here)

Thanks,
Craig Stephenson
cas@xtra.co.nz

 

Mr. Saleh has a problem with particle size measurement:

Can any one help? What does it mean if the material has 90% through 200 mesh? How is that related to the particle's size in microns? Where can I find the conversion tables if any?  (to post reply, click here)

Thanks,
Ahmad Saleh
Jordan Bromine Company
ahmad.saleh@jordanbromine.com

 

Click here to share your expertise with others in our Help Forum.

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From the Job Fair

Seeking Installation Supervisor - Nol-Tec Systems

Job Summary: Supervise mechanical and electrical tradesmen in domestic and foreign installation of process equipment with primary focus on Nol-Tec Systems’ pneumatic conveying equipment. Work assignments are detailed and of broad scope and complexity.

May be required to live at job site for extended periods of time and may include foreign locations. The ratio of field work to office work is 75% field and 25% office. The position works in conjunction with Project Manager, under supervision of the Mechanical Engineering Manager.

For more job detail and contact information visit this listing in our Job Fair at:
http://www.powderandbulk.com/cgi-bin/yabb/YaBB.pl?num=1225126116

 

The Job Fair is a free service of Powder and Bulk Dot Com.  You can post job opening for managers, engineers, sales, reps or other talented people you need. ...Or one can post their resume for companies who are looking to add talented people to their staff.

Do you have a position you need to fill?  Visit the Job Fair.

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About Us : Powder and Bulk Dot Com Newsletter

© 1998-2008 Powder and Bulk Dot Com
Home page:  http://www.powderandbulk.com/

Joseph Taylor, Editor
Powder and Bulk Dot Com Newsletter
3948 South Third Street, No. 121
Jacksonville Beach, FL 32250

Phone: 904-280-4656
Fax: 904-273-1399

Email:  jtaylor@powderandbulk.com

Powder and Bulk Dot Com's Newsletter is a 100% opt-in e-mail list of information for the materials handling professional.  Do you have company news, a new product, new service or other information you would like to share with our subscribers?  Please submit articles via e-mail, only to: news@powderandbulk.com

:: Mobile Flexible Screw Conveyors
   from Spiroflow

:: Rick Bigham New Product Manager
   at Bunting

:: Prater-Sterling’s new Evolution
   Hammermill

:: CEMA : Sales down 37% in
   September '08

:: From the Powder and Bulk Weblog
:: Video Center Features
:: Help Forum
:: The Job Fair
:: Top Picks at Amazon.com
:: Find more books and journals
:: Ask Joe Column!
:: Featured Case History
:: Advertising
:: Call For Photographs!
:: Subscribe, Unsubscribe
:: Past Issues
:: About Us
 From the editor
Hi Everyone,

Hope you and your company are doing ok as the economy slows down.  It would be great to hear what you are doing to deal with or prepare for this slowdown.  Drop me a line at the email below.

With over 6,000+ subscribers, our goal is to provide information to improve your business by using the resources available on the Internet.

Very Truly Yours,
Joe Taylor, Editor
jtaylor@powderandbulk.com

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 From the Reading Room
"Discusses mixing and segregation of heterogeneous materials..."

Sands, Powders, and Grains: An Introduction To the Physics of Granular Materials
by Duran, Reisinger & Fujimoto Hardcover, 314 pages

.

Click here "...data and insights that are very hard to find elsewhere."

Pneumatic Conveying Design Guide
by David, Ph.D. Mills
Hardcover, 650 pages

.

Click here "...addresses the significant advances in the technology of belt conveyance."

Bulk Material Handling
by Conveyor Belt 5

by Allen Reicks, Michael T. Myers
Paperback: 166 pages, 2004

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 Find more book and journals
 This months Ask Joe! article

Models can help to address a Flow Problem, but Beware!
by Joe Marinelli, Solids Handling Technologies, Inc.

 

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 Featured Case History

Novel Size Reduction System for Recycled Glass

The remote Isle of Lewis, in Scotland's Outer Hebrides, seems an unlikely place for technological innovation, but the island's capital of Stornoway is the site of an unusual glass-recycling operation. The plant is novel in that it economically converts a relatively small volume of waste bottles and jars into a variety of products, some of them quite valuable...(more)

 

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This weeks photo is of a Flexicon, flexible screw conveyor with downspout removed to demonstrate high-capacity conveying of free- and non-free-flowing bulk solid materials. 

Photo courtesy Julie Murphy of Flexicon Corporation

 

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