Vol. 10 - No. 415  
October 13, 2008  
ISSN: 1526-9051  
Copyright 1999-2006  

 In the News
  This issue

New Sponsor : Hosokawa Micron Powder Systems

Jacksonville Beach, FL -- We are pleased to announce that Hosokawa Micron Powder Systems has become a sponsor of Powder and Bulk Dot Com.

Hosokawa Micron Powder Systems brings its customers the leading powder processing technologies from the most respected brand names throughout the world. Their Alpine, Micron, Mikro, Vrieco-Nauta, Stott and Vitalair brand names assure reliability, durability and optimal product performance.

Their products serve the pharmaceutical, food, mineral and metals and chemical processing industries. For over 80 years, Hosokawa Micron Powder Systems has led the industry in size reduction, classifying, mixing, blending, drying, grinding, filling, bulk packaging, containment, compaction and analytical equipment and systems.

They offer complete system engineering, application technology, equipment manufacturing and assembly, commissioning, on-site training, and process optimization. Hosokawa Micron Powder Systems has product development services from concept through commercialization.

"Process Technologies for Tomorrow"

Hosokawa Micron Powder Systems also provide a full range of services including: custom toll processing; laboratory analysis; product testing on a wide variety of unit operations; pilot product production and pilot testing of a diverse range of pharmaceutical products. They also offer validation services for their pharmaceutical systems.

See the Hosokawa Micron Powder Systems' banner ads on our "Fluid Energy Milling Equipment Links" page: http://www.powderandbulk.com/size/fluidenergy.htm

For more information contact:
Hosokawa Micron Powder Systems
10 Chatham Road
Summit, NJ 07901
Telephone: 908-273-6360 or 800-526-4491
Fax: 908-273-7432
Email: info@hmps.hosokawa.com
Website: http://www.hmicronpowder.com/HosokawaMicron

Want to become a sponsor too? It's Easy!
Visit our banner ad sign-up page at:
http://www.powderandbulk.com/pb_services/bannerads.htm

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This newsletter is sponsored by:

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Metso to supply Rotary Railcar Unloaders

Helsinki, Finland -- Metso will supply two twin-cell rotary railcar unloader systems to Pilbara Infrastructure Pty Ltd, a subsidiary of Fortescue Metals Group Ltd (FMG) for its Anderson Point site in the Pilbara region of Western Australia.

The value of the order is approximately EUR 39 million and it will be included Metso Minerals’ Q3 orders received. Both deliveries will be completed in Q4, 2009.

Each unloader system consists of a train indexer, train locks and a twin-cell rotary railcar unloader. The order also comprises engineering, design and start-up assistance of the unloader systems. The unloader systems are capable of unloading trains at a rate of 80 wagons per hour each. This translates into an unloading rate of approximately 10,800 tonnes per hour per system.

Metso’s solution will be used at Anderson Point to unload trains from iron ore coming from both FMG’s Cloudbreak and Christmas Creek mines.

Fortescue Metals Group Limited is an Australian iron ore producer.

Metso is a global engineering and technology corporation with 2007 net sales of over EUR 6 billion. Its over 27,000 employees in approximately 50 countries serve customers in the pulp and paper industry, rock and minerals processing, the energy industry and selected other industries.

For further information, please contact:
Mr. David Bryant
Metso Minerals
Telephone: + 61 8 9420 5873
Web site: http://www.metsominerals.com/

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New Software simplifies Hopper Design

Welland, UK -- New software for the FT4 Powder Rheometer, the universal powder tester from Freeman Technology, demystifies hopper design, guiding the user step-by-step through powder measurement, data analysis and equipment specification. Relevant to a broad range of industries, the new software provides a cost- and time-effective solution for hopper and bin specification.

The fully automated FT4 measures all the parameters required for hopper design with unprecedented precision. The software determines critical hopper parameters from this data using well-established design methodologies. A testing and design cycle is typically complete in around two hours.

Achieving mass flow, the preferred operating regime, within a bin or hopper depends on the correct specification of outlet size and hopper half angle. These parameters are calculated from measurements of shear cell, wall friction and bulk density. The widely used design methodologies were developed several decades ago and have proven extremely successful. However, measuring powders and interpreting the data in the required way, has, until now, largely been seen as an ‘expert’ task.

Thanks to extensive development, over many years, the FT4 has evolved from a powder rheometer into a universal powder tester offering shear, bulk and dynamic measurement. Unsurpassed reproducibility gives the instrument excellent sensitivity for all parameters. It is used across a wide range of industrial sectors for developmental work, QC and troubleshooting/optimization studies.

For more information contact:
Freeman Technology
Tel: +44 (0) 1684 310860
Fax: +44 (0) 1684 310236
Email: info@freemantech.co.uk
Web site: http://www.freemantech.co.uk/

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First "Snake" Ship Loader installed in Australia

Marietta, GA -- Australia’s first Snake Ship Loader by Dos Santos International elevates a variety of high value ores from trucks to ship. Materials for export are trucked to the dock and dumped onto a special trap loader type feeder. The ore is fed continuously and uniformly onto the mobile snake’s receiving chute.

The Snake Ship Loader elevates the bulk over the ship’s deck to the hatch where it is discharged into the ship’s hold. At the Snake’s discharge, a special telescoping chute, with rotating, pivoting spoon, facilitates even and complete filling of the holds.

The mobile Snake is carried on a tripod of twin motorized rubber tires. Each set of twin tires is mounted at a vertical kingpin and can rotate 360 degrees about that vertical axis. Thus, without repositioning, the Snake can set up to travel in any direction. With the tail tires fixed, the front tires can be oriented and traveled for a slewing motion.

The DSI Snake Shiploader elevates a variety of ores almost 22m (71.5ft) at rates to 1000 t/h (1102 STPH). The two 1200mm (48in) belts run at speeds up to 2 m/s (394 FPM), and are powered by two 55kW (74 HP) motors.

Dos Santos International was founded in 1997 on the experience and accomplishments of its name sake, Joseph A. Dos Santos. Recognized as a high tech leader in materials handling and engineering, DSI approaches the future with optimism and confidence.

For more information contact:
Dos Santos International
531 Roselane St., Suite 810
Marietta, GA 30060
Web site: http://www.dossantosintl.com/

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Other News : More Headlines from our News Center
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Premier Pneumatics P-Series Vacuum Receivers
The newly redesigned Premier Pneumatics P-Series central receivers are designed to handle poor flowing powders.

Drive Head Service Program from Rotex
The Drive Head Service Program provides fast, reliable response to the customer’s screener drive head repair or replacement.

Best High-Volume Twin-Screw Feeder
BEST Model TSF twin-screw feeder from Metso Minerals is designed for precise batching and weighing applications.

More headline news...

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Powder and Bulk Weblog                     Don Dunnington, Moderator

An industrial blog for the bulk materials handling professional, offering the latest developments, technology and opinions of our readers.  The "process engineer's treehouse".
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MINExpo draws Record Crowds, Exhibitors
"I just returned from MINExpo in Las Vegas where a record 36,000 visitors spent three days with the equipment that digs and processes the raw materials..."
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Remembering an "Ike" We Liked
"Hurricane Ike's recent unwelcome visit to our Gulf Coast calls to mind a friendlier "Ike," Dwight David Eisenhower, who was widely admired in the U.S. and around..."
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Double Headed Penny
"The two sides of the coin; - where a representative from the AIP will talk about important things concerning packaging and technology..."

...enter Powder and Bulk Weblog

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 Featured Videos of the Week

Share your videos with everyone.  We have over 400+ industry-related videos that have been watched over 200,000+ times.  You can watch, upload and share industry videos on our Video Center, free!  Its a great way to promote your company, product or service.

Upload Your Videos Free!

Ingredient and Batch Lot Tracking - Focus Works

Prater-Sterling's Compactors/Briquettors

Protein Shifting and Starch Activation - Webinar

Click here to enter the Video Center

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Help Forum : Hot Messages from the Help Forum

People post their requests for help and offer their suggestions to others in our open forum.

Mr. Wradnski needs help identifying a screening device:

This is used to screen rocks out of bulk powder deliveries. I'm trying to locate the manufacturer, or the manufacturer of a similar device. Does this look familiar to anyone?  (to post reply, click here)

Thanks,
Pete Wradnski
US Gypsum
pwardenski@usg.com

 

Dr. Campbell needs help with flow and shear calcs:

solid_dispensing.jpgI would really appreciate it if someone could help me by pointing me in the right direction. I wish to know how to calculating the shear stress / rate and flow dynamics of a conical hopper with a rotary screw to feed.

These systems are used on our high throughput robotic synthesis and formulation platforms and I am trying to expand our predictive dispensing optimization software for liquids, viscous liquids and solids. (see attached photo)

If someone could be so kind to give us a reference to the correct testing / measurement method and equations for calculation it could really help me out as flow dynamics is not my strong point.  (to post reply, click here)

Cheers,
Dr. Neil Campbell
Centre for Materials Discovery
ncampbell@materialsdiscovery.com

 

Click here to share your expertise with others in our Help Forum.

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From the Job Fair

Seeking Sales Engineer - Zeppelin Systems USA

At Zeppelin Systems USA, we provide engineered solutions for the bulk material handling industry. We design and manufacture a complete line of pneumatic conveying equipment, systems, silos and blenders to meet the needs of the plastics and petrochemical industry.

Zeppelin is also an OEM manufacturer of a premium line of pneumatic conveying equipment including rotary airlocks, diverter valves, product samplers, Elutriators, silos, blenders and railcar loading equipment. We are currently seeking a dynamic, goal oriented Sales Engineer to join our team for our Houston office.

Sales Engineer

The Sales Engineer will be a key member of the sales team serving the North American Free Trade Agreement (NAFTA) market. The primary responsibility is direct selling pneumatic conveying equipment and systems to producer level plastics and petrochemicals companies as well as Engineering and construction companies who serve the same market. Travel will vary but should be expected to be about 10 to 20 percent of the time.

Responsibilities:
• Prepare cost estimates / sales proposals
• Manage key accounts
• Support regional sales representatives
• Lead sales activities
• Generate sales leads
• Follow up on proposals (proactive selling)
• Make sales calls as required

Qualifications:
• Bachelor’s degree in Mechanical Engineering or 5 years of sales experience in the field of pneumatic conveying bulk material handling / direct industrial sales required.
• Proven success and experience in industrial equipment sales and consultative selling
• Experience and knowledge of problem solving / trouble shooting of existing pneumatic conveying systems
• Strong competitive selling spirit and strong technical experience
• Excellent follow-up and organizational skills
• English / Spanish bilingual skills are a plus

Benefits:
We offer unprecedented benefits to our employees. In addition to a fantastic salary base and compensation plan for all of our positions, we offer:
• Excellent career path
• Healthcare plan
• 401(k)
• Long-term and short-term disability
• Paid holidays
• Life insurance

We work to maintain the best possible environment for our employees, where people can learn and grow with the company. We strive to provide a collaborative, creative environment where each person feels encouraged to contribute to our processes, decisions, planning and culture.

Please send resume to: mhoech@zeppelin-usa.com

 

The Job Fair is a free service of Powder and Bulk Dot Com.  You can post job opening for managers, engineers, sales, reps or other talented people you need. ...Or one can post their resume for companies who are looking to add talented people to their staff.

Do you have a position you need to fill?  Visit the Job Fair.

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About Us : Powder and Bulk Dot Com Newsletter

© 1998-2008 Powder and Bulk Dot Com
Home page:  http://www.powderandbulk.com/

Joseph Taylor, Editor
Powder and Bulk Dot Com Newsletter
3948 South Third Street, No. 121
Jacksonville Beach, FL 32250

Phone: 904-280-4656
Fax: 904-273-1399

Email:  jtaylor@powderandbulk.com

Powder and Bulk Dot Com's Newsletter is a 100% opt-in e-mail list of information for the materials handling professional.  Do you have company news, a new product, new service or other information you would like to share with our subscribers?  Please submit articles via e-mail, only to: news@powderandbulk.com

:: New Sponsor : Hosokawa Micron
   Powder Systems

:: Metso to supply Rotary Railcar
   Unloaders

:: New Software simplifies
   Hopper Design

:: First "Snake" Ship Loader installed
   in Australia

:: From the Powder and Bulk Weblog
:: Video Center Features
:: Help Forum
:: The Job Fair
:: Top Picks at Amazon.com
:: Find more books and journals
:: Ask Joe Column!
:: Featured Case History
:: Advertising
:: Call For Photographs!
:: Subscribe, Unsubscribe
:: Past Issues
:: About Us
 From the editor
Hi Everyone,

We are pleased to have Hosokawa Micron Powder Systems as a new sponsor, please take a moment and visit their web site.  They are having a giveaway that you can sign up for, free of charge, check out the details here:
http://www.hmicronpowder.com/HosokawaMicron

With over 6,000+ subscribers, our goal is to provide information to improve your business by using the resources available on the Internet.

Very Truly Yours,
Joe Taylor, Editor
jtaylor@powderandbulk.com

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 From the Reading Room
"...a comprehensive overview of all important aspects of modern drying technology..."

Modern Drying Technology:
Volume 1: Computational Tools at Different Scales

by Evangelos Tsotsas, et al.
 Hardcover, 359 pages, 2007

.

Click here "...data and insights that are very hard to find elsewhere."

Pneumatic Conveying Design Guide
by David, Ph.D. Mills
Hardcover, 650 pages

.

Click here "...addresses the significant advances in the technology of belt conveyance."

Bulk Material Handling
by Conveyor Belt 5

by Allen Reicks, Michael T. Myers
Paperback: 166 pages, 2004

.

 Find more book and journals
 This months Ask Joe! article

Models can help to address a Flow Problem, but Beware!
by Joe Marinelli, Solids Handling Technologies, Inc.

 

We Need Your
Guest Articles!

Do you have an area of expertise in bulk materials, have you solved a difficult materials problem? Share your knowledge with others and promote yourself by contributing an article to the Ask Joe! Column.

For more information, please contact Joe Marinelli.

Past Ask Joe! Archived Articles

 Featured Case History

Insitec PSA helps cut Energy Consumption

The China Aluminum Industry Stock Company (Guizhou, China) is using an Insitec on-line particle size analyzer from Malvern Instruments to produce better quality carbon at lower variable cost. The milled carbon is used to manufacture electrodes for aluminum smelting, and particle size directly influences electrode performance. Installation of the Insitec has led to automated control, optimized operation of the milling circuit and reduced variable costs. ...(more)

 

More case histories...

110,000+ visitors in September!
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How can you reach the world's bulk materials handling and processing top executives, engineers, managers and service personnel?

By placing a banner ad on the industry's most popular web site. Powder and Bulk Dot Com is your strategic link to the precise audience interested in your products and services.  Both nationally and internationally.

Rates are reasonable - and results are more than satisfying!

Want a Rate Card now?

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Advertising information

 

 Action shots wanted!
Call For Photographs

Click here

This weeks photo is of a Flexicon, flexible screw conveyor with downspout removed to demonstrate high-capacity conveying of free- and non-free-flowing bulk solid materials. 

Photo courtesy Julie Murphy of Flexicon Corporation

 

Send us your photos:  We would love to have your photo of a bulk materials process, packaging, conveying or handling "action shot" for our home page.  Send your photograph and description to: news@powderandbulk.com

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This issue of Powder and Bulk Dot Com Newsletter was sent to 6,550 bulk materials handling professionals at the time of this mailing.

 

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