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Vol. 4 - No. 163
October 28, 2002
ISSN: 1526-9051
Copyright 1999-2002

"For the materials handling & processing professional...."
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| Industry Directory | Help Forum | Job Fair | Ask Joe! Column

In This Issue

- Drive Increases Efficiency & Reliability of Conveyor Systems
- AccuRate Offers Pre-Engineered Louvered Vibratory Feeders
- Top Picks at Amazon.com
- Ask Joe Column!
- AAPS Annual Meeting and Exposition Continues to Grow
- Powder and Bulk Dot Com had over 41,000+ visitors in September !!
- "How to Avoid the Pitfalls of Software Intensive Projects"
- Hot Messages from the Help Forum
- Call For Photographs!
- From the Job Fair
- Subscribe, Unsubscribe & Archive Information
- About Us

From the Editor

 

Hi Everyone,

Tell Your Friends About Our Newsletter! >>

Our goal is to provide information to improve your business by using the resources available on the Internet.

Thanks, 
Joe Taylor
jtaylor@powderandbulk.com

Benefits Mines and Power Plants

 
Drive Increases Efficiency & Reliability of Conveyor Systems

SEATTLE--(BUSINESS WIRE)--Oct. 29, 2002--When it comes to material handling, producers who move product efficiently make the most money. Improvements in conveyor system performance can directly enhance productivity.

Click hereConversely, poorly engineered conveyor systems or less-than-optimal components result in downtime, wasted resources, safety issues and reduced profit. MagnaDrive Corporation, in Seattle, Wash., has a solution that is delivering major efficiency, reliability and safety improvements to conveyor operators nationwide, the company announced today.

MagnaDrive's power transmission technology utilizes powerful rare-earth permanent magnets to transmit torque across an air gap with no physical connection between the motor and driven equipment. MagnaDrive's Adjustable Speed Drive is for variable speed applications up to 1500 HP, such as pumps, fans and blowers, where precise process control, energy savings, reduced vibration and low maintenance are desired. The MagnaDrive Coupling is designed for constant speed applications up to 1000 HP, such as conveyors, where low cost, easy installation, efficient torque transfer without vibration, overload torque protection, cushioned start and stop, misalignment tolerance and low maintenance are desired.

A unique benefit of the MagnaDrive Coupling is its performance in torque overload situations such as material jams or excess weight. The Coupling automatically disengages, shutting down the system and preventing damage or destruction of the motor and driven equipment. When the jam is cleared, the Coupling automatically resets to resume operation.

Nowhere in industry are material handling systems more critical, and more problematic, than in mines and coal-fired power generation plants where MagnaDrive technology offers unique benefits. From a mine on site, the Ash Grove Cement Company plant in Durkee, Oregon produces portland cement used in construction. Crushed raw materials are conveyed to vertical bucket elevators that lift the kiln feed material to a 50-ton storage bin 50 feet off the ground. It is then metered to an air slide and conveyed to the kiln.

This is a critical process, running 24/7, 50 weeks per year in dusty, abrasive conditions where equipment failure is common and downtime costs at least $6000/hour. Fluid couplings were used in the conveyor drive systems until worries about safety and reliability led to replacing them with first generation magnetic couplings. But when one of those overheated and melted due to overload, Ash Grove turned to MagnaDrive for a better option.

MagnaDrive Couplings were installed on the two bucket elevators driven by 20 HP motors. The Couplings allow soft start that extends equipment life, and have virtually eliminated downtime. Since they automatically disengage in overload conditions such as that which destroyed the original magnetic coupling, there are no more worries about equipment being damaged or destroyed. Most importantly, they greatly enhance the safety of plant personnel.

According to Bernie Sherin, Ash Grove's Maintenance Manager, "Fluid couplings are an accident waiting to happen. And downtime caused by equipment failures is incredibly costly. These MagnaDrive Couplings are a great solution on both counts."

MagnaDrive President and CEO, Ron Woodard, sees huge potential for MagnaDrive equipment in mining, power generation and other material handling systems. "Customers tell us that MagnaDrive products are easy to install and align, significantly increase reliability, and greatly reduce downtime and maintenance costs," said Woodard. "In conveyor systems, MagnaDrive Couplings are a great solution to traditional nagging and expensive operational and safety problems."

For more information contact:
Ms. Karyl Hansen
MagnaDrive Corporation
Telephone:  206-694-4720
Email:  khansen@magnadrive.com
Web site:  http://www.magnadrive.com/

Reduced Delivery Time

 
AccuRate Offers Pre-Engineered Louvered Vibratory Feeders

Whitewater, WI - AccuRate recently released pre-engineered 6, 12, 18, and 24 inch diameter SolidsFlow 2000 Series Louvered Vibratory Feeders. The newly announced standard designs were selected to permit 80% of the applications appropriate for these feeders to be addressed without the need for custom engineering. In this way, engineering time and costs are largely eliminated, reducing delivery times by between 2 & 3 weeks.

Click hereFlexibility and serviceability have also been enhanced by the release of standard models since the designs share load cells, hoppers, vents, inlets and other parts with AccuRate's award-winning MECHATRON feeder line.

SolidsFlow Model 2000 Louvered Vibratory Feeders are currently successfully operating in a wide variety of volumetric and gravimetric applications involving difficult-to-feed materials like wet chopped fiberglass, Silica sand, and friable (easily damaged) materials like chopped nuts and time-release fertilizer. The feeders are easy to clean and with no moving parts have an extremely low cost of operation.

AccuRate, a Unit of SCHENCK AccuRate, is a global supplier of bulk solids metering equipment and systems.

For more information contact:
Mr. Mike Karas
SCHENCK AccuRate
Telephone:  800-558-0184
Fax:  262-473-2489
Email:  karas@sarinc.com
Web site:  AccuRate Accurate

The Reading Room

 
Top Picks at Amazon.com
.
Amazon now offers Free Shipping on all orders over $25!!
.
Click here "Packaging novices and packaging veterans alike have come to rely on Fundamentals of Packaging Technology for its clear, concise and comprehensive content."

Fundamentals of Packaging Technology
by Walter Soroka
Textbook Binding, 589 pages, October 1998

"...geared toward all packaging professionals whose job responsibilities encompass transportation and distribution packaging."

Transport Packaging
by Alfred H. McKinlay
Hardcover, February 1998

Click here
"...uses clear language to define the problems facing businesses in the area of material handling and flow, and then offers a logical method for solving them."

Plant Layout and Flow Improvement
by Jay Cedarleaf
Paperback, 230 pages, 2nd Edition, January 1994

Find more books for the materials handling professional online, visit our Reading Room.

Ask Joe! Column

 

This Month's Ask Joe! Article

Spherical Disc Valves For Solids Processing Applications
Guest article by Jim Lenihan, President, Gemco Valve Company

You can read Jim's article at:
http://www.powderandbulk.com/pb_services/askjoe.htm

Past Ask Joe! Archived Articles
http://www.powderandbulk.com/pb_services/ask_joe_archive/toc.htm

We Need Your Guest Articles!
Do you have an area of expertise in bulk materials, have you solved a difficult materials problem? Share your knowledge with others and promote yourself by contributing an article to the Ask Joe! Column.  For more information, please contact Joe Marinelli at:  Joe@SolidsHandlingTech.com

November 10-14

 
AAPS Annual Meeting and Exposition Continues to Grow

ARLINGTON, Va. - The American Association of Pharmaceutical Scientists (AAPS) is rapidly approaching another record year for its Annual Meeting and Exposition. The 2002 AAPS Annual Meeting and Exposition will be held November 10-14, 2002 at the Metro Toronto Convention Centre in Toronto, Ontario, Canada.

"The AAPS exposition continues to grow more and more each year," said Grace Jones, AAPS Senior Manager, Expositions and Registration. "Compared to this time last year we have eight percent more booths and six percent more companies exhibiting. The increase is a reflection of the success of our annual meeting."

In 1999, Tradeshow Week named the AAPS Exposition one of the top five fastest-growing medical tradeshows. Several key pharmaceutical and scientific corporations will be using this year's meeting to make major product and company announcements.

"The 2001 AAPS Annual Meeting and Exposition was well attended and the business leads we received this year were of very high quality," said Catherine Cates, Manager, Trade Expositions, AAI International.

Approximately 7,000 attendees from close to 40 countries are expected to attend this year's meeting. For details about the AAPS Annual Meeting and Exposition contact Grace Jones at 703-248-4784.

About AAPS

AAPS is a professional, scientific society of more than 11,000 members employed in academia, industry, government and other research institutes worldwide. Founded in 1986, AAPS aims to advance science through the open exchange of scientific knowledge, serve as an information resource, and contribute to human health through pharmaceutical research and development. For more information about AAPS, visit AAPS Pharmaceutica at www.aapspharmaceutica.com 

41,000+ Visitors in September!

 
Bingo Cards Leads Aren't What They Used to Be!

Click hereThink about it -- who wants to take a chance on magazine "bingo card" leads that are 2 months old?  Our sponsors get the leads immediately and you can too -- by advertising on Powder and Bulk Dot Com...

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Did you know?

  • Build brand recognition - 10,000+ materials handling professionals visit Powder and Bulk Dot Com each week.
  • The people you want - 85% of our visitors surveyed say they specify or recommend equipment and services for their plant and other locations.
  • Frequent and repeat visitors - Over 75% of our visitors visit Powder and Bulk Dot Com once a week or more often
  • Global exposure for your products and services - 50% of our visitors are from North America and another 30% are from Europe

Advertise with us!  Want a Rate Card?  It's Easy!
Click here to visit our Banner Ad Rate information page.

Web Seminar

 
"How to Avoid the Pitfalls of Software Intensive Projects"

Welcome to the World Batch Forum's - Webcast Seminar Series.  Education is the cornerstone of World Batch Forum and we are scheduling recurring webcast seminars for your continued education.

Project Management of Software Intensive Projects, How to Avoid Pitfalls
When:  Wednesday, November 13, 2002
Seminar Leader:  Dr. Maurice Wilkins, Millennium Specialty Chemicals.

Abstract:  Batch control projects have tended to be software intensive and often overrun substantially. In most cases this is due to a lack of foresight and planning in the early stages. The “S88 Era” has tried to alleviate this situation by providing a structured methodology – but again the flexibility of current control systems and a lack of planning can produce the same effect as having no structure at all. This paper aims to highlight some potential problems and pitfalls and how they may be contained without adversely affecting the outcome of the project.

Biography:  Dr. Williams is the Director of Automation for Millennium Specialty Chemicals - where he is responsible for the design and implementation of their strategic technology plan. He is also the vice chairman of WBF and has been associated with the organization in various capacities since the first "Meeting of the Minds" in 1994. Maurice has worked in the control industry for 24 years for companies such a Exxon Chemicals and Honeywell. In 1998 Maurice formed Breakthrough Process Consulting, to help companies improve their business performance by using benchmarking to identify gaps in their automation infrastructure. These gaps are then addressed using a strategic plan for improvement, tailored to each company's needs. Millennium Specialty Chemicals is using this methodology for its process automation improvement strategy.

Current schedule of Webcast Seminars are scheduled to begin at are at 11:30 AM US EST.  Seats are limited to 50 please register early!  Fee for non-WBF members is $50, free for WBF members.

For more information and to register visit the World Batch Forum's web site:
http://www.wbf.org/

Help Forum

 
Hot Messages from the Help Forum

People post their requests for help and offer their suggestions to others in our open forum.

Mr. Grigore wants heat limestone powder:

I have to heat the limestone powder from an ambient temperature to 300 F. The product density is 80 lb/cu.ft. (aerated), the system capacity is 26 mt/hr, specific heat is 0.217 BTU/lb.F, the feed moisture content is 0.25%.

The material is handled by insulated screw conveyors.  I'd like to know what kind of equipment would do the job.
(Click here to post a reply)

Thanks,
Gruia Grigore
Sotecma Inc.
ggrigore@sotecma.com

 

Mr. Matthews need help with an air cyclone:

I have some components from some past pneumatic conveying projects which I am wanting to use for a system to convey PET flakes Ø12mm x 2mm thick (Ø1/2in x 1/12in thick) from a PET Recycle Plant chopper to a hopper.

The cyclone I have available & am thinking of using for product separation above the destination hopper has the following size:

Body Diameter 0.5m (19.7 in)
Body Height 1m (39 in)
Cone Height 0.6m (23.6 in)
Inlet Diameter 0.2m (8in)
Cone Outlet dia 0.16 m (6 in)
Air Outlet dia 0.2m (8 in)

Air system is 1800 m^3/hr (1000CFM) and velocity of 25m/s  (82ft/sec) using a Kongskilde blower.

All the design literature I have is for cyclones used in dust separation. I am unsure how to determine if this cyclone will efficiently separate the PET flakes , in particular I am unsure how to allow for the fact the flakes have an unusual shape (compared to dust) and they are significantly larger than dust particles.

Any advice would be gratefully received.  (Click here to post a reply)

Cheers
Russell Matthews
aussie_imut@pacific.net.au

Share your expertise with others in the Help Forum.

Photos Wanted

 
Call For Photographs!

This week's homepage photo is of a Eriez belt-type metal detector for detecting contaminates in packaged food items.This week's homepage photo is of a Eriez belt-type metal detector for detecting contaminates in packaged food items.

Photo courtesy of Keith Jones of Eriez Magnetics Eriez

 

We would love to have your photo of a bulk materials process, packaging, conveying or handling "action shot" for our home page.  Send your photograph and description to:  news@powderandbulk.com

Jobs

 
From the Job Fair

Wanted:  Material Handling District Sales Representative

Candidates must have direct sales experience cold calling, skills in developing a territory and must come from the material handling industry, preferably shelving, pallet racking, and mezzanine background.

Salary includes very competitive base salary, plus lucrative commission schedule, plus significant bonus schedule at 3 sales levels, company car or car allowance & full benefit package.

Total compensation package is $86K-106K for minimum performance. You will have the added perk of working from your home. If you do not have appropriate space, then company will assist you in setting up an office in your home.

Opportunities exist in Cincinnati, Philadelphia, Detroit, Boston/New England, Northern New Jersey and San Francisco.

For more information contact:
CTR Corporation
Web site:  http://www.ctrc.com/
Email:  lindak@ctrc.com
Telephone:  877-330-7482

 

The Job Fair is a free service of Powder and Bulk Dot Com.  You can post job opening for managers, engineers, sales, reps or other talented people you need. ...Or one can post their resume for companies who are looking to add talented people to their staff.

Do you have a position you need to fill?? visit the Job Fair.

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About Us

 
Powder and Bulk Dot Com Newsletter

© 1999-2002 Powder and Bulk Dot Com
Home page:  http://www.powderandbulk.com/

Joseph Taylor, Editor
Powder and Bulk Dot Com Newsletter
3948 South Third Street, No. 121
Jacksonville Beach, FL 32250

Phone: 904-280-4656
Fax: 904-273-1399

Email:  jtaylor@powderandbulk.com

Powder and Bulk Dot Com's Newsletter is a 100% opt-in e-mail list of information for the materials handling professional.  Do you have company news, a new product, new service or other information you would like to share with our subscribers?  Please submit articles via e-mail, only to: news@powderandbulk.com